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Chemicals and Safety Data Sheets

Every chemical and liquid in the shop has a Safety Data Sheet. Read it before you use the material, not after.

What is a Safety Data Sheet (SDS)?

What is a Safety Data Sheet (SDS)?

A Safety Data Sheet is the manufacturer's written answer to what their product can do to you, what to wear, and what to do when it goes wrong.

There are sixteen sections, always in the same order. You do not need to read a SDS front to back but you should read the following three sections before you use a product.

Section 2
Hazard(s) identification. What the chemical can do to you, in the manufacturer's own words — a signal word, the hazard statements, the red-bordered pictograms.
Section 4
First-aid measures. On skin, in eyes, breathed in, swallowed.
Section 8
Exposure controls / personal protection. Gloves, eye protection, ventilation — the PPE answer for that specific chemical, rather than the general one.

None of this is a local rule. OSHA requires a sheet for every hazardous chemical, and requires the sixteen sections and the order they come in — 29 CFR 1910.1200(g).

All sixteen sections, and the four OSHA does not enforce

This is OSHA's own list, from Appendix D to 29 CFR 1910.1200. The numbers and headings are fixed; a manufacturer cannot renumber them or reorder them.

Section 1
Identification — product identifier, recommended use and restrictions on use, who made it, emergency phone number.
Section 2
Hazard(s) identification — classification, signal word, hazard statement(s), symbol(s) and precautionary statement(s).
Section 3
Composition / information on ingredients — chemical name, CAS number, and for a mixture, the ingredients classified as health hazards and how much of each.
Section 4
First-aid measures — by route of exposure, plus the symptoms that matter and when to get medical attention.
Section 5
Fire-fighting measures — suitable and unsuitable extinguishing media, and what the chemical gives off when it burns.
Section 6
Accidental release measures — the spill response.
Section 7
Handling and storage — "conditions for safe storage, including any incompatibilities".
Section 8
Exposure controls / personal protection — the OSHA permissible exposure limit, the ACGIH threshold limit value, engineering controls, PPE.
Section 9
Physical and chemical properties — physical state, odor, flash point, auto-ignition temperature, density, pH and the rest.
Section 10
Stability and reactivity — reactivity, conditions to avoid, "incompatible materials", hazardous decomposition products.
Section 11
Toxicological information — the health effects and the data behind them, including any carcinogen listings.
Section 12
Ecological information
Section 13
Disposal considerations
Section 14
Transport information
Section 15
Regulatory information
Section 16
Other information — "the date of preparation of the SDS or the last change to it".

Twelve through fifteen are the odd ones out. The headings have to be there: a note to the standard says an SDS "must also include the headings" for those four, "in order", to stay consistent with the international system the format comes from. What goes under them is a different question. Appendix D says "Sections 12-15 may be included in the SDS, but are not mandatory", and a second note to the same paragraph says "OSHA will not be enforcing information requirements in sections 12 through 15, as these areas are not under its jurisdiction."

Those four cover the environment, waste, shipping and other agencies' regulations — EPA and DOT ground, not OSHA's. So Section 13 tells you what the manufacturer suggests doing with the leftovers. It does not tell you what happens to them here. Ask.

Two more things about the shape of the document. The section order is fixed but the order within a section is not — preparers "are not required to present the information in any particular order within each section", so two sheets can look different inside the same numbered box. And a heading with nothing under it is not an oversight: where there is no relevant information, "the SDS shall clearly indicate that no applicable information is available." Read that as nobody has the data — not as nothing to worry about.

Signal words, pictograms and H-numbers — how Section 2 is written

There are exactly two signal words, and OSHA defines them in 1910.1200(c): a signal word indicates "the relative level of severity of hazard", and "'Danger' is used for the more severe hazards, while 'warning' is used for the less severe."

Severity is relative to the same kind of hazard, and that is the part that catches people. Flammable liquids in OSHA's Appendix C are the clean example — all three categories carry the same Flame pictogram, and the signal word is the only thing separating them:

Category 1
Danger — "Extremely flammable liquid and vapor"
Category 2
Danger — "Highly flammable liquid and vapor"
Category 3
Warning — "Flammable liquid and vapor"

So “warning” does not mean mild. A Category 3 flammable liquid still catches fire. The signal word ranks a hazard against others of its own kind; it is not a statement that the chemical is safe.

The pictograms are a fixed set of eight — a black symbol in a red-bordered diamond standing on a point. OSHA names them: Flame, Flame Over Circle, Exclamation Mark, Exploding Bomb, Corrosion, Gas Cylinder, Health Hazard, and Skull and Crossbones.

The eight OSHA Hazard Communication pictograms
  1. GHS Flame pictogram.
  2. GHS Flame Over Circle pictogram.
  3. GHS Exclamation Mark pictogram.
  4. GHS Exploding Bomb pictogram.
  5. GHS Corrosion pictogram.
  6. GHS Gas Cylinder pictogram.
  7. GHS Health Hazard pictogram.
  8. GHS Skull and Crossbones pictogram.

The H-numbers are an index, not the warning. Real sheets often print a code such as H225 beside a hazard statement. Those codes come from the international GHS scheme this format is built on, which treats them as reference labels rather than as a substitute for the statement itself. OSHA's Appendix C does not use them at all — it specifies the sentence. Read the sentence.

Where is SDS binder located?

Where is SDS binder located?

  • All Safety Data Sheets are organized in a designated binder for easy reference.
  • Review before use — check the sheet for any unfamiliar chemical or liquid.
  • Ask the instructor if you cannot locate the sheet for a material.

The binder is one way of satisfying the rule underneath it. 1910.1200(g)(8) requires an employer to keep the sheets "readily accessible during each work shift to employees when they are in their work area(s)", and allows electronic copies in place of paper "as long as no barriers to immediate employee access in each workplace are created by such options." Binder or screen, the test is the same: the sheet is something you can reach now, not something you have to go and ask for.

Your responsibility: know the hazards of any chemical you are using, and follow the proper handling procedures.

Telling a current sheet from an old one

Section 16 carries "the date of preparation of the SDS or the last change to it." That is the only date on the document, and it is how you tell a live sheet from one that has sat in a binder for a decade.

Keeping it current is the manufacturer's job, not yours. Under 1910.1200(g)(5), when a manufacturer or importer "becomes newly aware of any significant information regarding the hazards of a chemical, or ways to protect against the hazards, this new information shall be added to the safety data sheet within three months."

Material Storage and incompatible materials

Material Storage and incompatible materials

  • Flammable liquids must be stored in an approved flammables cabinet when not in use.
  • NEVER store incompatible chemicals together.
  • All containers must be properly labeled.

“Incompatible” is not a judgement call, and answering it needs no chemistry. It is written on the sheet, by name, in two places:

Section 10
Stability and reactivity. One of its required entries is "incompatible materials" — what this chemical must not contact. Beside it sit "conditions to avoid" and "hazardous decomposition products", which is what the two of them would make.
Section 7
Handling and storage. Required to give "conditions for safe storage, including any incompatibilities" — the same question answered for the shelf rather than for the reaction.

So the test before two things share a cabinet: open both sheets and read Section 10 on each. The entry may name a specific substance or a whole class of them — oxidizers, strong acids. If either sheet names the other material, they do not go together. Read both, because the pair may only be called out on one of them.

Fumes and dust have a PPE requirement of their own — see respiratory protection.

What makes a flammables cabinet “approved”, and how to spot one

OSHA calls it a storage cabinet and defines it by a fire test rather than by how solid it looks. 29 CFR 1910.106(d)(3) requires cabinets to "limit the internal temperature to not more than 325 °F. when subjected to a 10-minute fire test", with all joints and seams staying tight and the door staying closed throughout.

The same paragraph requires the marking, which is the fastest way to recognise one: "Cabinets shall be labeled in conspicuous lettering, 'Flammable - Keep Fire Away.'"