Murray State University School of Engineering CourseWiki

Geometry, Mass, and Force

Scale CAD geometry correctly, connect volume and density to mass, and keep force and weight as separate quantities.

Scale changes area and volume by powers; Watch out

Scale changes area and volume by powers

If every linear dimension of a model is multiplied by a scale factor s, area changes by s2 and volume changes by s3. A 20% larger model is not 20% larger in area or volume.

Length
Lnew = sLold
Area
Anew = s2Aold
Volume
Vnew = s3Vold

For s = 1.2, area factor = 1.22 = 1.44 and volume factor = 1.23 = 1.728. This is why a modest scale change can matter to material use, shipping mass, tank capacity, and actuator selection.

Never scale an area with a linear factor or a volume with an area factor. The exponent belongs to the geometry, not to the number of decimal places.

Volume is capacity only after you name the unit

Volume is capacity only after you name the unit

CAD mass properties often report volume in a model’s document units. Before treating that number as a tank capacity or a material quantity, state the volume unit and convert it to the form the drawing or specification requires.

Volume relationships used in this unit.
RelationshipMeaning
1 m3 = 1,000 LA cubic meter contains one thousand liters.
1 U.S. gal = 3.785411784 LThis is a U.S. liquid gallon, not an Imperial gallon.
1 ft3 = 7.48051948 U.S. galDerived from the exact foot and U.S. gallon definitions.

Static solved reservoir example

A SolidWorks model gives a hydraulic reservoir internal volume of 2.5 ft3. Its capacity is 2.5 ft3 × 7.48051948 U.S. gal/ft3 = 18.7013 U.S. gal, or 18.7 U.S. gal. This assumes the reported CAD volume is the usable internal volume and no design headspace has yet been subtracted.

Density connects volume to mass

Density connects volume to mass

Density is mass per volume, and its symbol is ρ (rho): ρ = m/V. Turned around, when material density and CAD volume use compatible units, m = ρV produces mass.

(kg/m3) × (m3) = kg

Density units in the two systems.
SystemUnitConversion
SIkg/m31 kg/m3 = 0.00194032 slug/ft3
Foot–slug–secondslug/ft31 slug/ft3 = 515.3788 kg/m3

For example, a volume of 0.13824 m3 made of material with a density of 2,700 kg/m3 has mass m = 2,700 kg/m3 × 0.13824 m3 = 373.248 kg.

Static solved steel example

A steel I-beam has a volume of 0.2 m3 and a density of 7,850 kg/m3. Its mass is m = 7,850 kg/m3 × 0.2 m3 = 1,570 kg. That is the same mass the weight example below starts from — a CAD volume and a material card are usually where a weight calculation actually begins.

Mass does not change merely because an object is moved from one planet to another. Weight can change because gravitational acceleration changes. CAD models, material databases, and shipping specifications commonly need mass; lifting and support calculations commonly need force or weight.

Check the CAD assumptions before trusting mass properties

Confirm the assigned material, density, document unit, bodies included, and whether the model represents solid material or an internal void. A precise calculation based on the wrong material card is still wrong.

Force and weight are separate quantities

Force and weight are separate quantities

Force is a push or pull. For constant mass, Newton’s second law is Fnet = ma. Weight is one particular force: the force due to gravity, written W = mg.

Fnet
Net force, in newtons (N) or pound force (lbf). It is the combined force that produces acceleration.
W
Weight, a gravitational force. Near Earth’s standard gravity, g0 = 9.80665 m/s2; local gravity can differ slightly.
m
Mass, in kilograms, pound mass, or slugs. It is not measured in newtons or pound force.

In coherent SI, 1 N = 1 kg · m/s2. In the coherent foot–slug–second system, 1 lbf = 1 slug · ft/s2. Do not silently replace lbm with lbf.

Static solved weight example

For a 1,570 kg mass at standard gravity, W = mg = 1,570 kg × 9.80665 m/s2 = 15,396.44 N, or 15.4 kN. This is a weight calculation at standard gravity, not a claim that the mass is 15.4 kN.

CAD scale, mass, and weight lab

CAD scale, mass, and weight lab

This model begins with an area and volume in SI units, scales them, then uses density and gravitational acceleration to show the separate mass and weight results.

Model inputs

Area factor
1.44
Volume factor
1.728
Scaled area
1.8 m²
Scaled volume
0.13824 m³
Mass
373.248 kg
Weight force (N)
3660.3 N
Weight force (lbf)
822.9 lbf
Practice and sources; Practice

Practice and sources

Use the practice bank to apply squared-area conversion and complete-count reasoning.

Add to practice
Sources and engineering context

NASA Glenn’s weight-and-mass explanation distinguishes F = ma from W = mg. The NIST SI Units reference lists kilograms as an SI base unit and newtons as a derived unit. Those conventions are used here with g0 = 9.80665 m/s2 for the standard-gravity examples.

The density conversion is from NIST SP 811, Appendix B, which lists slug per cubic foot to kilogram per cubic meter as 5.153 788 E+02; 0.00194032 is its reciprocal.