School of Engineering · Playlist

DET 102

Safety, reading and dimensioning engineering drawings, CAD modeling and assemblies, and digital fabrication for DET 102.

  1. Equipment Categories and Supervision
  2. Woods / Construction Lab Equipment
  3. Rapid Prototyping Center Equipment
  4. Metals Lab Equipment
  5. Equipment Operating Procedure
  6. Personal Protective Equipment
  7. Lifting and Carrying
  8. Electrical Safety
  9. Chemicals and Safety Data Sheets
  10. Machine Hazards and Housekeeping
  11. Fire Safety
  12. Metal Chips and Swarf
  13. Lab Conduct and Emergencies
  14. 5S Workplace Organization
  15. Prusa 3D Printers
  16. The Alphabet of Lines
  17. Orthographic Projection and the Glass Box
  18. Choosing Drawing Views
  19. First-Angle and Third-Angle Projection
  20. Pictorial Sketching
  21. Visualizing Parts from Multiview Drawings
  22. Section Views
  23. Auxiliary and Detail Views
  24. Dimension Anatomy and Placement
  25. Choosing Dimensions
  26. Hole and Feature Callouts
  27. Engineering Graphics in the Design Process
  28. Working Drawings and Title Blocks
  29. Creating Drawings from CAD Models
  30. CAD Files and Documents
  31. CAD Model Views and Checks
  32. CAD History, Versions, and Sharing
  33. Sketch Entities and Planes
  34. Geometric Relations in Sketches
  35. Fully Defined Sketches and Design Intent
  36. Feature-based Modeling
  37. Extrude and Revolve
  38. Sweeps and Lofts
  39. Patterns, Mirror, and Applied Features
  40. Assembly Files and Mates
  41. Checking CAD Assemblies
  42. Exploded Views and Bills of Materials
  43. CAD Certifications
  44. CAD Certification Preparation
  45. Drawing Terminology Review
  46. Additive Manufacturing Process Families
  47. Powder Bed Fusion in Polymers and Metals
  48. 3D Printing from CAD
  49. Laser Cutting and Engraving from CAD
  50. Choosing a Fabrication Process
Safety/Equipment

Equipment Categories and Supervision

Every machine in every lab falls into one of three categories. The category tells you who has to be standing there before you switch it on.

Three categories, one question

Three categories, one question

Every piece of equipment in the lab is Category 1, 2 or 3. The category answers one question: who has to be present before you switch it on?

Permission from an instructor is required in every case. What changes between categories is when that permission can be given, and who has to be in the room while the machine is running.

Category 1
Permission may be given in advance. Work alone once you have it.
Category 2
Permission at the time of use. A peer must be present throughout.
Category 3
Permission at the time of use. A peer and an instructor must be present throughout.

The category never removes a requirement. General safety procedures and PPE apply to every category, to every person present — see Equipment Operating Procedure and Personal Protective Equipment.

Category 1

Category 1

  • Can be used with instructor permission — may be given in advance or at the time of use.
  • Can be operated independently, without peer or instructor supervision, once permission is granted.
  • You must still follow all general safety procedures and PPE requirements.
Category 2

Category 2

  • Can be used with instructor permission — permission must be given at the time of use.
  • Does not require instructor supervision during operation.
  • Requires peer supervision present at all times during use.
  • Both the operator and the peer supervisor must follow all safety procedures and PPE requirements.
Category 3; Stop

Category 3

  • Can be used with instructor permission — permission must be given at the time of use.
  • Requires both peer AND instructor supervision present during operation.
  • The highest-risk equipment, requiring maximum safety oversight.
  • All participants — operator, peer and instructor — must follow safety procedures and PPE requirements.
Which category is my machine?

Which category is my machine?

The category assignment is per lab. Each lab's roster lists its machines by category:

If a machine is not on your lab's roster, ask the instructor. A machine you cannot place is a machine you do not start.

Safety/Equipment

Woods / Construction Lab Equipment

Equipment categories for the Woods / Construction lab.

Find the equipment category

Find the equipment category

These are the equipment categories for the Woods / Construction lab.

If an item is not on the list, ask the instructor to place it before you use it.

Category 1

Category 1

  • Hand tools (excluding saws)
  • Paint / stain
  • Sandpaper
  • Glue
  • Clamps

See Category 1 permission and supervision requirements before use.

Category 2

Category 2

  • Hand tools (saws)
  • Power tools
  • Belt/disk sander
  • Drill press
  • CNC router

See Category 2 permission and supervision requirements before use.

Category 3

Category 3

  • Table saw
  • Band saw
  • Miter saw
  • Planer
  • Jointer

See Category 3 permission and supervision requirements before use.

Safety/Equipment

Rapid Prototyping Center Equipment

Equipment categories for the Rapid Prototyping Center.

Find the equipment category

Find the equipment category

These are the equipment categories for the Rapid Prototyping Center.

If an item is not on the list, ask the instructor to place it before you use it.

Category 1

Category 1

  • 3D printers
  • Hand tools (excluding knives)

See Category 1 permission and supervision requirements before use.

Category 2

Category 2

  • Laser cutter
  • Hand tools (knives)

See Category 2 permission and supervision requirements before use.

Category 3
Safety/Equipment

Metals Lab Equipment

Equipment categories for the Metals lab.

Find the equipment category

Find the equipment category

These are the equipment categories for the Metals lab.

If an item is not on the list, ask the instructor to place it before you use it.

Category 1

Category 1

  • Hand tools
  • Fixture table
  • Clamps
  • Sanding / polishing
  • Deburring kit
  • Part setup

See Category 1 permission and supervision requirements before use.

Category 2

Category 2

  • CNC mill
  • Drill press
  • Belt/disk sander
  • Grinder
  • Power tools
  • Waterjet

See Category 2 permission and supervision requirements before use.

Category 3

Category 3

  • Horizontal band saw
  • Vertical band saw
  • Manual mill
  • CNC lathe
  • Manual lathe
  • Desktop injection molder

See Category 3 permission and supervision requirements before use.

Safety/Universal Rules

Equipment Operating Procedure

The procedure that applies to every piece of equipment in every lab, every time you use it.

Before operating any equipment; Checklist

Before operating any equipment

  • Obtain permission to operate the equipment from the instructor.
  • Verify training — ensure ALL operators have received proper equipment training.
  • Check PPE — confirm you are wearing all required personal protective equipment. See Personal Protective Equipment.
  • Perform a pre-use inspection — check for damage or required maintenance.
  • Confirm all guards and safety devices are in place and operational.
  • Secure the workpiece — ensure all material is properly clamped or held.
  • Communicate your intentions — tell others in the area what you are about to do.
During equipment operation

During equipment operation

  • Stay alert — maintain focus, and never leave equipment unattended while it is running.
  • Follow proper procedures — use equipment only as trained and as intended.

Machine-specific hazards — pinch points, measurement, housekeeping — are covered in Machine Hazards and Housekeeping.

After operating any equipment; Checklist

After operating any equipment

  • Power down safely — turn off and disconnect the equipment from its power source.
  • Report issues immediately — notify the instructor of any broken or malfunctioning equipment.
  • Return and organize — put all equipment and tools back in their designated locations.
  • Restore to shutdown state — return the equipment to its original, safe configuration.
  • Clean thoroughly — remove all dust, chips, liquids and debris from the equipment and the work area.

The habit behind the last two is 5S — the same discipline, named and made routine.

Safety/Universal Rules

Personal Protective Equipment

What you wear, and when. Eye protection is mandatory in the lab spaces at all times; the rest depends on the task.

Personal Protective Equipment

Personal Protective Equipment

Five topics. One of them — eye protection — applies the moment you walk in. The rest are set by what you are doing.

Eyes
Always, in the lab spaces. No exceptions.
Hearing
Prolonged exposure to loud equipment.
Feet
Closed-toe shoes, always.
Respiratory
Any grinding or sanding; hazardous dust or fumes.
Clothing & hair
Always, near anything that rotates.
Eye protection; Watch out

Eye protection

Safety glasses are MANDATORY in the lab spaces at all times.

If you wear prescription glasses

  • Side shields that attach to your existing frames.
  • Oversized safety glasses that fit over corrective glasses.
  • Prescription safety glasses are also acceptable.

Lens requirements

  • Safety glasses must be clear or yellow tinted only.
  • Dark or shaded safety glasses are not acceptable for indoor lab use.
  • Must meet ANSI Z87.1 safety standards.
Hearing protection; Watch out

Hearing protection

Industry standard: shop tools nearly always require hearing protection in professional settings. In a teaching lab the exposure is typically shorter than in production work, but the protection still matters.

When to use it

  • Required for prolonged exposure to loud equipment — grinders, sanders, planers and similar.

The rule of thumb: if you have to raise your voice to be heard by someone at arm’s length, it is loud enough to need protection. You do not need a meter, and most shop tools fail this test the moment they start.

The numbers behind it

OSHA measures noise as an average across the working day, in A-weighted decibels (dBA). Two figures matter:

85 dBA
The action level, averaged over 8 hours — the point at which a workplace must run a hearing conservation programme.
90 dBA
The permissible exposure limit, averaged over 8 hours.

Above 90 dBA the allowed time drops fast — every extra 5 dBA halves it:

90 dBA
8 hours
95 dBA
4 hours
100 dBA
2 hours
105 dBA
1 hour
110 dBA
30 minutes
115 dBA
15 minutes or less

Impact noise should not exceed 140 dB peak — a single hammer blow or nail gun can reach it, and that damage is immediate rather than cumulative.

These are OSHA workplace limits (29 CFR 1910.95). NIOSH recommends a stricter 85 dBA limit that halves the allowed time every 3 dBA rather than every 5. Hearing loss from noise does not come back, so treat these as ceilings, not targets.

Two types available

Earplugs
Small foam plugs inserted into the ear canal. Disposable or reusable. Available on request from the instructor.
Ear muffs
Over-ear cups covering the whole ear. Reusable and adjustable. Often preferred for intermittent use.

Both types significantly reduce harmful noise levels.

Foot protection

Foot protection

  • Minimum requirement: closed-toe shoes are MANDATORY — no sandals, no flip-flops, no open-toe footwear.

Recommended upgrades

  • Slip-resistant soles, for traction on surfaces that may be slippery.
  • Puncture-resistant soles, against sharp metal debris.
  • Steel-toe or composite-toe protection — recommended, not required.

Avoid

  • Canvas shoes or thin-soled footwear.
  • High heels or unstable footwear.
  • Anything that does not fully enclose your feet.

You will be standing for most of the lab period — choose something supportive and comfortable.

Respiratory protection; Stop

Respiratory protection

MANDATORY when using any grinder or sander, and when working with materials that produce hazardous dust.

Grinding galvanized material is PROHIBITED. Zinc fumes from galvanized steel are toxic when heated.

Health hazards

  • Metal dust and particles cause respiratory irritation and long-term lung damage.
  • Wood dust can cause allergic reactions.

Dust and fumes are not the same problem, and they do not take the same protection. The next section is the one that decides which you need.

Respiratory protection — what to wear; Stop; Watch out

Respiratory protection — what to wear

A dust mask does nothing against fumes or vapours. An N95 is a particle filter. It does not stop gases, welding or brazing fume, solvent vapour, or anything else you can smell. Wearing one while you can smell the air is not protection.

For dust — grinding, sanding, sawing

N95 mask
Filters 95% of airborne particles. The minimum for dusty work.
Half- or full-face respirator
Fitted with a particulate filter, for heavy or extended dust.

For fumes and vapours

  • You need an approved respirator with the right chemical cartridge, not a dust mask. Ask the instructor which cartridge before you start.
  • A respirator only works if it seals. A loose mask, or a beard along the seal, defeats it.
  • If there is no correct cartridge available, the job does not happen until there is.

If you can smell fumes or taste particles, your protection is inadequate. Stop work immediately and upgrade it — or stop the job.

Chemicals and liquids carry their own handling and first-aid information — see Chemicals and Safety Data Sheets.

Clothing and jewelry; Stop

Clothing and jewelry

Loose clothing and accessories catch in rotating machinery. That is how this causes serious injury or death — it is not a dress code.

Prohibited

  • Loose-fitting clothing, or garments with dangling features — drawstrings, ties and similar.
  • Long sleeves, hoodies or jackets near rotating equipment.
  • ALL jewelry, except silicone wedding rings.
  • Neckties, scarves and lanyards.
Hair, and what to wear instead

Hair, and what to wear instead

Hair

  • Long hair must be secured back and kept away from equipment.
  • Use hair ties, clips or caps to prevent entanglement.

Recommended

  • Cotton or fire-retardant materials — preferred, not required.
  • Close-fitting, short-sleeved shirts.
  • Pants without excessive loose material.
Safety/Universal Rules

Lifting and Carrying

Team lifting above 40 lbs, and the technique that keeps you in control of the load. What usually defeats a lift is the size of the thing, not its weight.

Lifting Rules; Watch out

Lifting Rules

Get a second person for anything over 40 lbs. A gym weight plate is 45 lbs and nobody lifts one in pairs. Size — not weight — is what makes shop materials hard to carry.

Forty pounds of aluminum bar is about four inches square and two feet long: you can hold it against your chest, see over it, and set it down where you meant to. A twenty-foot piece of tube can weigh less than that and still put half its length out in front of you, and a sheet of plywood fills your arms and hides the floor you are walking on. Same weight, different job.

OSHA sets no weight limit — no standard says how much a person may lift, only that a workplace be kept free of recognized hazards. The number everyone borrows comes from NIOSH, the federal institute that researches workplace injury: 51 lbs with two hands under ideal conditions, cut for every way a real lift is worse. Hold that same load at arm's length instead of against you and it rates about 20 lbs. Turning a quarter circle as you lift takes off another 30%, and nothing good to grab takes off 10% more. A load much wider than your body is outside what the equation covers at all — used there, it underestimates the hazard.

Team lifting is required for

  • Anything over 40 lbs.
  • Items lighter than 40 lbs but awkward in shape, size or balance.
  • Any object that feels unstable or is difficult to grip.

The 40 lb line is as much about dropping it as about your back. A load you cannot fully control is a hazard to your feet, the floor, the workpiece and anyone walking past — well before it is a hazard to your spine.

If you cannot hold it against your body and keep your back straight, it is too heavy for you to lift alone — whatever the number says. Weight still wins in the end; that point just sits somewhere different for every person and every shape.

Proper lifting technique; Checklist

Proper lifting technique

  • Plan the lift — clear your path and know where you are going.
  • Get close to the object before lifting.
  • Squat down using your leg muscles; keep your back straight.
  • Grip firmly with both hands; avoid awkward hand positions.
  • Lift smoothly using your legs, not your back.
  • Keep the load close to your body throughout the lift.

Setting it down

  • Use the same technique in reverse — squat down, do not bend over.
  • Place objects gently. Do not drop them.
Safety/Universal Rules

Electrical Safety

Why 50 V is a workplace control threshold, why 5 V can still burn you, the inspection required before every use, cords on the floor, and what to do when someone is shocked.

Electrical Sources

Electrical Sources

What hurts you at 5 V is not what hurts you at 240 V; one is a burn hazard while the other is a shock hazard.

5 V / 12 V
The power supply on the bench, batteries, and the battery pack out of a cordless drill. Lower shock risk, not a magic cutoff. Not below the burn threshold.
120 V
Wall outlets. Dangerous — can cause serious injury or death.
240 V / 480 V
Industrial equipment. Extremely dangerous — often fatal.

Voltage tells you whether a circuit can push current through you. It does not tell you what that circuit can do to a ring, a dropped tool or a shorted cell.

Those are two different hazards with two different thresholds. The next two sections are about how each hazard changes.

Electrical — Shock Hazard; Stop

Electrical — Shock Hazard

There is no magic voltage at which shock suddenly becomes possible. A shock can be painful without being life-threatening, and its severity depends on current, path, duration, and your body’s resistance. Higher voltage can drive more current through the body, so the risk of serious injury rises with it. In U.S. workplace rules, 50 volts is a common control threshold: at or above it, live parts must be guarded and work near exposed live parts requires specific controls.

  • OSHA requires live parts to be de-energized before you work on or near them — and then says that “live parts that operate at less than 50 volts to ground need not be deenergized if there will be no increased exposure to electrical burns or to explosion due to electric arcs” (29 CFR 1910.333(a)(1)). Read that second half again; the rest of this page hangs on it.
  • At or above the line, live parts must be guarded against accidental contact. The rule is written for “electric equipment operating at 50 volts or more” (29 CFR 1910.303(g)(2)(i)).
  • That number applies to DC as well as AC. The standard does not distinguish between them, and OSHA has stated it “considers all voltages of 50 volts or above to be hazardous” (interpretation letter, 4 September 2015).
  • NFPA 70E draws the same line. Below 50 V you may work live only where the capacity of the source and any overcurrent protection have been considered and found not to add burn or arc exposure (2024 edition, 110.2(B) Exception No. 5).

Supporting detail: Addendum 1 — “It’s not the voltage that gets you, it’s the current”.

Supporting detail: Addendum 2 — The international standards are not one number.

In this lab, use 50 V — AC or DC. It is the number OSHA enforces, it is the most conservative of the figures above, and it assumes nothing about your skin being dry or your hands being clean. If a circuit is at or above 50 V, it is not something you work on live.

Electrical — Burn Hazard; Stop

Electrical — Burn Hazard

Below 50 V, the primary concern often shifts from shock to short-circuit current. This is the half of the page people get wrong, because the voltage people assume is harmless is the one nobody is careful with.

Look at what the exemption above is actually conditioned on. Not shock — burns and arcs. NFPA 70E names the same condition as the capacity of the source. Both standards are telling you that once you are under that workplace control threshold, the question changes from how many volts to how many amps can this thing deliver into a dead short.

Where the current comes from

  • A bench supply set to 5 V will deliver its full rated current into a short without complaint. That is what the current limit is for — and if you have wound the limit up to get a motor turning, you have wound the protection off.
  • A lithium cell or pack has almost no internal resistance. Shorted, a single cell can dump tens of amps within milliseconds. A pack does considerably worse.
  • A lead-acid battery is rated in hundreds of cold-cranking amps — and that is a 30-second load test, not a ceiling. A dead short pulls far more.

None of these can push meaningful current through your body at 12 V. All of them can push hundreds of amps through a piece of metal — and metal carrying current it was never sized for gets hot, fast.

Metal jewelry is the classic way this happens

ALL jewelry is already PROHIBITED here — see clothing and jewelry. That rule was written for rotating machinery. It earns its keep a second time on the bench, and OSHA writes it a second time for exactly this reason: conductive jewelry “may not be worn if they might contact exposed energized parts” (29 CFR 1910.333(c)(8)) — a rule that states no voltage floor. The same sentence gives the way out: such articles may be worn if they are “rendered nonconductive by covering, wrapping, or other insulating means.”

A ring or a metal watch band bridging a low-voltage source is a near-zero-resistance path across something that can supply hundreds of amps. The ring becomes the heating element. This is documented injury, not a story: a mechanic’s gold ring touched the positive terminal of a 12 V car battery while the wrench in his hand bridged the ring and the negative terminal, and the result was a deep circumferential burn around the base of the finger that needed a skin graft. A review of nine ring burns at one burn center found the same pattern: the small size of the burn hides how bad it is, because a burn that wraps a finger is far more likely to need grafting and to leave lasting loss of function than a burn of the same area anywhere else.

You can drop a wrench. You cannot drop a ring.

The silicone wedding ring that the PPE rule allows is also the right answer electrically: silicone does not conduct, so it cannot become the short.

A shorted lithium cell does not just get warm

An external short is one of the recognized triggers for thermal runaway — the cell generates heat faster than it can shed it, and the outcome is “extremely high temperatures, violent cell venting, smoke and fire” (UL Research Institutes). Once it has started, disconnecting it does not stop it. The cell is now its own energy source.

NEVER leave loose cells or packs where metal can bridge the terminals — a drawer with tools in it, a pocket with keys in it, a bin with offcuts in it. Federal transport rules require lithium cells and batteries to be packed so their terminals cannot short (49 CFR 173.185). The reason that rule exists is the reason to do the same thing on your own bench.

A cell that has been shorted, dropped, crushed, punctured or has swollen is out of service. Tell the instructor. Do not put it back on charge to find out. See Fire Safety.

The sentence to take away: low voltage does not mean low energy. Voltage helps determine whether a circuit can shock you. Current decides whether it can burn you — and current is set by what the source can deliver and what is in the path, not by the number printed on the front of the supply.

Electrical Conductors; Stop; Watch out; Checklist

Electrical Conductors

Inspect every cord, every time, before it goes into the receptacle. Never run your hand along a cord while it is plugged in; that is a dangerous way to find fraying. It takes about five seconds, and it is the one check that catches most of this page before it happens rather than after.

  • With the cord unplugged, run it through your hand end to end. Look for frayed, cracked, cut or exposed insulation, and for flat spots where something has been driven over it.
  • Check the plug: blades all present, straight, tight in the body, not discolored or pitted. Check the ground pin is still there — a missing ground pin means the cord is out of service, not that you have found a workaround.
  • Check where the cord enters the plug and enters the tool. That is where flexing breaks conductors, and it is where the damage hides.
  • Inspect extension cords for cuts, crushing and wear, and check the receptacle end for scorching or melted plastic.

A power cord with its outer jacket split open across the middle, exposing the colored insulation of the conductors inside and the frayed shielding around them.

Damage like this means the cord is finished, not that it needs watching.

If you find damage, stop, unplug it, and notify the instructor. Not “just for this one cut”. Tag it or hand it over, so the next person does not find it the hard way.

Tape is not a repair. OSHA allows electrical tape over superficial scuffs in the outer jacket, and has stated just as plainly that “tape repairs of the jacket may not be used to bring a worn or frayed flexible cord into compliance” (interpretation letter, 16 December 1998). If conductors or their insulation are showing, the cord is done.

Connections and plugs

  • Always disconnect power before performing any maintenance or adjustment.
  • NEVER yank or pull a cord — grasp the plug, not the cord. Pulling by the cord wrecks the strain relief where you cannot see it, and it is how a plug ends up half out of the receptacle with the blades exposed.
  • Push a plug fully home, and look at it. A plug that will not seat is a fault to report, not a fit problem to force.
  • Keep electrical connections away from water and wet surfaces. Wet skin has on the order of 1,000 ohms of resistance where dry skin has 100,000 ohms or more, so water moves you roughly a hundredfold closer to the current every rule on this page is trying to keep out of you.
  • Be aware of overhead wiring when you are handling long stock, moving a ladder or lifting.

A partly unplugged appliance is a short waiting for something to land on it

  1. Plug fully seated A plug is fully seated in a wall receptacle. No metal blades are exposed. 1 FULLY IN NO EXPOSED BLADES
  2. Plug pulled partly out The same plug is pulled halfway out of the wall receptacle, leaving both metal blades exposed in the gap. 2 EXPOSED GAP BLADES ARE LIVE
  3. Metal chip bridges exposed blades A metal chip falls across the two exposed blades and short-circuits the supply. A flash marks the contact point. 3 CHIP BRIDGE DEAD SHORT
The hazard is the gap, and it is there before anything lands in it.

Exposed blades sit at full line voltage with nothing between them but air. Anything conductive that falls across them completes the circuit straight across the supply — and in a shop, the thing that falls is a metal chip. What follows is not a shock. It is a dead short: a bang, a hard flash, and enough heat at the contact point to weld and pit the blades. It will very likely trip the breaker and it can wreck the outlet or whatever is plugged into it. The breaker protects the wiring, not your face, and it does not act until after the flash.

Plugs are all the way in or all the way out. Nothing in between, and nothing left in between.

Chips travel further than you expect and they conduct — see Metal Chips and Swarf. That is the direct line between the housekeeping rules and this one.

Lockout/Tagout for machinery with moving or rotating parts is covered in Machine Hazards and Housekeeping.

Cords on the floor — the one most likely to get you; Stop; Checklist

Cords on the floor — the one most likely to get you

Nothing else on this page is as likely to actually injure someone as a cord lying across a walkway. It is not a shock hazard at all. It is a trip hazard — and a trip in a shop is not a trip onto carpet. You land on concrete, or into a machine, or on something sharp.

The regulation treats this as a floor problem rather than an electrical one: “walking-working surfaces are maintained free of hazards such as sharp or protruding objects, loose boards, corrosion, leaks, spills, snow, and ice” (29 CFR 1910.22(a)(3)), and passageways and work areas are kept “in a clean, orderly, and sanitary condition” (29 CFR 1910.22(a)(1)). A cord across an aisle is an obstruction in an aisle.

A person mid-stumble in a shop, one foot caught in a coiled yellow extension cord run across an open concrete walkway, both hands thrown out to break the fall.

A trip in a shop is not a trip onto carpet. You land where the machines are.
The correct route is longer and costs nothing. That is the whole argument.

What to do, in order of preference

  • Do not cross the walkway. Move the work to the outlet, or use a different outlet. This is almost always available, and it is almost never the first thing anyone tries.
  • Route along the wall or the bench line rather than across open floor. Take the long way around the edge of the room.
  • Go overhead where a drop or a reel is provided. That is what they are for.
  • If it genuinely must cross, cover or anchor it. OSHA’s own guidance is to “ensure that temporary electrical cords that cross aisles are taped or anchored to the floor”. A cord ramp or cord cover does the same job better and protects the cord as well as the person.
  • Use the shortest cord that reaches. Slack on the floor is the hazard, and a coiled surplus in a walkway is the same hazard in a tighter package.
  • Unplug it and put it away when you are done, in the same movement as shutting the tool down. The cord left out after the job is finished is the one nobody is expecting.

PROHIBITED — running a flexible cord through a doorway, a window, or a hole in a wall, ceiling or floor, and attaching it to building surfaces. Those are named prohibitions in the electrical standard (29 CFR 1910.305(g)(1)(iv)), along with using flexible cord as a substitute for the fixed wiring of a building. Flexible cord is temporary by definition. A cord treated as permanent gets pinched, crushed and forgotten.

NEVER walk past a cord lying across a walkway and leave it because it is not yours. If you can see it, you can move it or say something. The person who trips over it will not have seen it.

Read from the cord’s side, the rule is the same: portable equipment must be handled so it is not damaged, and every cord set must be inspected before use on any shift for cuts, crushing and a pinched jacket (29 CFR 1910.334(a)). A cord that gets walked on is a cord that fails the inspection above. This section and that one are the same problem twice.

Keeping walkways clear is the Set in Order and Shine part of 5S. The safety case and the lean case are the same case.

If someone is shocked; Stop; Watch out

If someone is shocked

Do NOT touch them directly. If current is still flowing they are part of the circuit, and grabbing them puts you in it as well.

  • Kill the power first — the machine switch, the disconnect, the breaker, or pull the plug.
  • If you cannot kill it, use a dry, non-conductive object to separate them from the source, and stand on something dry while you do it.
  • Then call for help and start first aid.

Call 911 and notify the instructor — follow emergency procedure.

A small mark is not evidence of a small injury. Electrical and electrothermal burns run deep with very little to see on the surface, and a burn that wraps a finger can cost the use of it. Any shock, and any electrical burn, gets reported and gets looked at — however fine the person says they are.

Safety/Universal Rules

Chemicals and Safety Data Sheets

Every chemical and liquid in the shop has a Safety Data Sheet. Read it before you use the material, not after.

What is a Safety Data Sheet (SDS)?

What is a Safety Data Sheet (SDS)?

A Safety Data Sheet is the manufacturer's written answer to what their product can do to you, what to wear, and what to do when it goes wrong.

There are sixteen sections, always in the same order. You do not need to read a SDS front to back but you should read the following three sections before you use a product.

Section 2
Hazard(s) identification. What the chemical can do to you, in the manufacturer's own words — a signal word, the hazard statements, the red-bordered pictograms.
Section 4
First-aid measures. On skin, in eyes, breathed in, swallowed.
Section 8
Exposure controls / personal protection. Gloves, eye protection, ventilation — the PPE answer for that specific chemical, rather than the general one.

None of this is a local rule. OSHA requires a sheet for every hazardous chemical, and requires the sixteen sections and the order they come in — 29 CFR 1910.1200(g).

Supporting detail: Addendum 3 — All sixteen sections, and the four OSHA does not enforce.

Supporting detail: Addendum 4 — Signal words, pictograms and H-numbers — how Section 2 is written.

Where is SDS binder located?

Where is SDS binder located?

  • All Safety Data Sheets are organized in a designated binder for easy reference.
  • Review before use — check the sheet for any unfamiliar chemical or liquid.
  • Ask the instructor if you cannot locate the sheet for a material.

The binder is one way of satisfying the rule underneath it. 1910.1200(g)(8) requires an employer to keep the sheets "readily accessible during each work shift to employees when they are in their work area(s)", and allows electronic copies in place of paper "as long as no barriers to immediate employee access in each workplace are created by such options." Binder or screen, the test is the same: the sheet is something you can reach now, not something you have to go and ask for.

Your responsibility: know the hazards of any chemical you are using, and follow the proper handling procedures.

Supporting detail: Addendum 5 — Telling a current sheet from an old one.

Material Storage and incompatible materials

Material Storage and incompatible materials

  • Flammable liquids must be stored in an approved flammables cabinet when not in use.
  • NEVER store incompatible chemicals together.
  • All containers must be properly labeled.

“Incompatible” is not a judgement call, and answering it needs no chemistry. It is written on the sheet, by name, in two places:

Section 10
Stability and reactivity. One of its required entries is "incompatible materials" — what this chemical must not contact. Beside it sit "conditions to avoid" and "hazardous decomposition products", which is what the two of them would make.
Section 7
Handling and storage. Required to give "conditions for safe storage, including any incompatibilities" — the same question answered for the shelf rather than for the reaction.

So the test before two things share a cabinet: open both sheets and read Section 10 on each. The entry may name a specific substance or a whole class of them — oxidizers, strong acids. If either sheet names the other material, they do not go together. Read both, because the pair may only be called out on one of them.

Fumes and dust have a PPE requirement of their own — see respiratory protection.

Supporting detail: Addendum 6 — What makes a flammables cabinet “approved”, and how to spot one.

Safety/Universal Rules

Machine Hazards and Housekeeping

The two ways a machine injures you - it catches hold and pulls you in, or it closes on you - plus the environment around it and the habits that keep both off you.

Rotating machinery; Stop; Watch out

Rotating machinery

Rotating machinery injures you by catching hold of something and pulling it in. It does not have to catch your hand. It catches a sleeve, a glove, a lanyard or a strand of hair, and your hand goes wherever that goes.

Gears, pulleys and belts, chains and sprockets are extremely dangerous. Where a rotating part meets another surface there is a wedge that closes to nothing — an in-running nip point, the place the machine feeds things into itself. It is where the belt runs onto the pulley, where the chain runs onto the sprocket, where the gear teeth mesh.

The contact and the injury happen in different places. You touch the belt out in the open, where it looks like a moving strap; the belt carries you to the pulley, where there is no gap at all. That distance is why staying clear of the nip point is not enough on its own — anything the machine can grip is a handle it uses to bring you there.

What gets caught

  • Loose clothing, jewelry and unsecured hair — see clothing, jewelry and hair.
  • Gloves. Gloves or rags are for handling sharp objects such as cutters, and only once the machine is shut down. NEVER wear gloves at a running machine — a glove catches where bare skin would pull free, and takes your hand with it. See chips and gloves.
  • A long stringy chip still connected to the cut — see Metal Chips and Swarf.

It does not take teeth, and it does not take speed. A plain smooth shaft turning slowly will still wind hair or cloth onto itself, and once it has a turn or two it does not let go.

Contact happens where the belt is open. The injury happens where it closes.

Supporting detail: Addendum 7 — The word for this, and where it comes from.

The rotating parts that have no cover

Belts, gears and chains belong behind covers. The working end of a machine does not. The spindle — the driven shaft the motor turns — the chuck that grips the tool or the work, and the stock (the raw material) held in it all turn out in the open. Nothing is between you and them, because you have to reach them to do the job.

So everything above about what gets caught applies here with nothing in the way — and it applies to every machine that turns, not only the loud ones. A drill press is quiet, it is slow, and it looks like the harmless one. It is still an open chuck spinning, and it will wind hair, a sleeve or a glove onto itself like anything else. Slow is how long it takes, not whether it happens.

A cartoon machinist beside a drill press. A torn scrap of his shirt sleeve is knotted around the chuck and spinning with it. The sleeve has been ripped off at his shoulder, leaving the arm bare, with a ragged strand of cloth still trailing from the shoulder toward the chuck. He is pulling away, one hand braced flat on the drill press table.

The sleeve tore before the arm did. That is the shirt’s doing, not the machine’s.

The lathe is where this goes furthest, and the reason is what a lathe is. Most machines hold the work still and move a cutter across it; a lathe does the opposite and turns the work. What is spinning in the open is then not a bit the width of a pencil — it is the whole part, as long and as heavy as that part happens to be. That is why the fatality reports for lathes describe something other than a hand injury: a person wound onto their own workpiece.

A cartoon machinist at an engine lathe. The front of his shirt has wound several turns onto the workpiece turning in the chuck, and the cloth is stretched taut off his chest. His feet are planted and his free arm is thrown out as the machine hauls him against the bed.

Wound on, cloth is a rope. Each revolution takes up another turn, and bracing changes nothing.

The question, before anything is switched on: what is turning, and what of mine can reach it? A sleeve, a glove, loose hair and a strip of abrasive cloth held against the work have each pulled somebody into a machine. Every one of them is easier to deal with before the spindle is turning than after.

None of this is a ranking. The mechanism is the same on every machine that turns, and the one that can catch you is whichever one you are standing at.

Supporting detail: Addendum 8 — What the investigations actually describe.

Moving machinery and pinch points; Watch out

Moving machinery and pinch points

Moving machinery injures you without ever catching hold of you. Two surfaces close on each other with you in between. Nothing pulls you anywhere — you run out of room.

What makes a pinch point

A pinch point is a gap that is closing: two parts, at least one of them moving, with space between them that is on its way to nothing. That is the whole of it, and it is why pinch points are hard to spot. There are no teeth, no edge and often no noise. A wide gap and a narrow gap look the same until the last inch, and the gap does not care what is in it.

Two kinds of movement, and both make one:

Back and forth, up and down
A press ram, a drill head coming down, a saw guide being lowered, a clamp closing. You are caught between the part that moves and the part that does not.
Straight along
A table, a carriage or a saddle travelling. It closes the gap against whatever waits at the end of its travel — a stop, a column, the machine’s own frame, or the hand resting there.

Where they hide

  • Between the work and whatever holds it. A vise jaw, a clamp, a fixture: the hand steadying the workpiece is inside the gap that is closing on the workpiece.
  • At the end of a table’s travel. Wind it far enough and the space between the table and the frame goes to zero, with whatever was resting there in between.
  • Under anything that comes down. A head, a ram, a guard, a guide.
  • On hinges. Covers, doors and lids close on their own frames — at the free edge, where a hand is holding them, and again right at the hinge, where the gap closes over almost no distance at all.

A pinch point needs no power, no speed and no noise. A vise turned by hand multiplies what you put into the handle many times over, and it closes slowly and quietly enough that nothing warns you. Switching a machine off removes the part that would have closed the gap for you. It does not remove the gap.

The question to ask

Before moving anything — a handwheel, a lever, a clamp, a guard — what closes, and what is in the way? Follow the moving part to the end of its travel and find what it meets there. Then look at where your hands are, and where they will still be once you are watching the cut instead of watching your hands.

A pinch point is a gap on its way to zero. It looks safe for most of the trip.

Supporting detail: Addendum 9 — Why belts and chains count as rotating, not pinching.

Guards stay on, and taking one off is not your call; Stop

Guards stay on, and taking one off is not your call

A guard is the thing standing between you and everything the two sections above describe. It is not an accessory, and it is not in your way — it is doing the one job nothing else on the machine does.

No one removes a guard in this lab. A machine that needs a guard off is the instructor’s to deal with, out of class.

That is the whole rule, and it is deliberately not a judgement call. You do not have to decide whether this particular setup is the exception, whether the cut is short enough, or whether you will be careful. If the guard is in the way, the answer is to stop and say so — not to work out whether you can manage without it.

It also means a machine you find with a guard already missing is not ready to use. Say something. You have not done anything wrong by finding it that way, and the person who uses it after you has no way of knowing.

Supporting detail: Addendum 10 — Why the rule has no exceptions in it.

Lockout/Tagout — before anyone works on a machine; Stop

Lockout/Tagout — before anyone works on a machine

Everything on a machine that turns or travels does so because something is powering it. Lockout/Tagout is how that power is taken away and kept away while somebody works on the machine.

NEVER work on equipment with rotating or moving parts without first disconnecting power.

Lockout/Tagout procedures must be followed for maintenance.

The two words

Lockout
A lock on the device that isolates the energy — the disconnect, the breaker, the valve — so it physically cannot be switched back on.
Tagout
A tag on that same device saying who put it there and why, so nobody removes it wondering.

Off is not disconnected, and disconnected is not still

  • Off is not disconnected. A machine’s own on/off switch is a control. Someone can press it back on, and either way the machine is still connected to its supply. The disconnect is the thing that gets locked.
  • Disconnected is not still. A spindle coasts. A raised head or ram drops. A spring, a charged capacitor or air still in a line will all move something after the power is gone. Energy already inside the machine is part of what the procedure has to deal with.

Supporting detail: Addendum 11 — What the standard actually covers.

The environment around the machine

The environment around the machine

Slip hazards
Clean dust, metal chips, water and coolant off the floor immediately.
Lighting
Ensure lighting is adequate before operating any machine.
Walkways
Keep aisles and emergency exits unobstructed.
Operating habits

Operating habits

  • The chuck key never leaves your hand. It is not released until it is out of the chuck. There is no moment where the key is in the chuck and not in your grip — not to reach for something, not to answer someone, not for a second.
  • Stop machines completely before taking measurements or making adjustments.
  • Secure all workpieces before operation — use clamps, vises or fixtures.
  • Never leave tools on or near operating machinery.

Supporting detail: Addendum 12 — Why the chuck key rule is worded as a grip and not as a reminder.

The shutdown and cleaning steps that close every session are in After operating any equipment.

Safety/Universal Rules

Fire Safety

When to fight a fire and when to leave, and how to use an extinguisher.

Decide before you reach for anything; Stop; Checklist

Decide before you reach for anything

An extinguisher is for a small fire you caught early.

Fight it only if all four are true

  • The fire is small and contained — a bin, a rag, a puddle. Not spreading.
  • You know what is burning, and you have the right extinguisher for it.
  • You have a clear exit behind you and the fire is not between you and it.
  • Someone else has already raised the alarm.

Otherwise: get out. Pull the alarm, leave, call 911 from outside, and tell the instructor and the fire crew what was burning.

If you try and it does not go out in the first few seconds, stop and leave. A hand extinguisher lasts roughly 10–20 seconds. That is your whole attempt.

Using an extinguisher — PASS

Using an extinguisher — PASS

Remember the acronym: P–A–S–S.

When it looks out, back away watching the fire, exit behind you. Do not assume it is over — a knocked-down fire can reignite.

Fire classes, and what puts them out

Fire classes, and what puts them out

Fires are classed by what is burning. An extinguisher is rated for the classes it can handle, and using the wrong one ranges from useless to dangerous.

    Most extinguishers on a wall are ABC dry chemical — one unit covering the first three classes. Check the label; the classes it is rated for are printed on it.

    Metal fires, and what it takes to start one; Stop; Watch out

    Metal fires, and what it takes to start one

    Metal burns only when it is divided finely enough, and then only when several conditions line up at once. Ordinary aluminum chips and swarf will not do this, and neither will the quantities of fine material a lab space like this one generates. Solid stock does not burn at all. The cases below are the ones that are genuinely different.

    The form matters more than the metal

    • Magnesium is the real Class D case. Thin sections, chips and turnings ignite readily and burn with intense heat and a brilliant white light, and dull tools alone can produce enough heat during machining to start it.
    • Titanium turnings can ignite, and titanium fines and grinding dust are worse — fine enough that a static discharge is a credible ignition source.
    • Aluminum fines — the dust off sanding, grinding, buffing and polishing — are a genuine hazard, but only through the specific mechanisms below.
    • Aluminum chips and swarf are hard to ignite. Aluminum carries heat away from a hot spot fast, it wears a tough oxide skin that holds together while the metal underneath melts, and a chip has little surface area for its mass. Put a torch to a pile of chips and they melt.
    • Solid stock does not burn. A block of aluminum is not fuel.

    Magnesium and titanium are not common in student labs. A senior project might bring one in. If you are about to cut, grind or sand either one, ask first — every time.

    Size is the usual line — shape is the exception

    The line in the standard is about half a millimeter, measured across a particle’s smallest dimension — which different editions write as 500 microns or as 420 microns (fine enough to pass a 40-mesh sieve), not two separate limits. Below it, metal dust can carry an explosion. Above it, generally it cannot — and generally is the word the standard uses, not never.

    Flakes are the exception, and buffing and polishing make flakes. A flake is wide but thin, so it is too big for the sieve and still burns like dust. Treat anything off a buffing or polishing wheel as fines however big it looks. Machining chips are genuinely coarse — that is the difference between a chip tray and a dust collector.

    The ways fine metal actually ignites

    • A suspended dust cloud meeting an ignition source. Fines sitting in a tray are not the hazard. Fines thrown into the air, at the right concentration, reaching a flame, a torch, a spark or a static discharge, are — burning travels from one particle to the next with extreme speed. It is why you never blow fine dust around, and why you do not raise a cloud of it cleaning up.
    • Fines heavily mixed with rust or grinding scale. Aluminum plus iron oxide — rust, or the scale off steel grinding — is a thermite reaction: the aluminum strips the oxygen off the iron, so the mixture burns without needing air from outside. That is what makes it a metal fire rather than an ordinary one, and why water and an ABC extinguisher do nothing to it. It takes a real mixture to go — something near three parts iron oxide to one part aluminum by weight, and an ignition source far hotter than a spark. That is a rust-caked pile, not a trace. See Metal Chips and Swarf for how far apart that threshold and the recycling one actually sit.
    • Wet fines. Aluminum fines in contact with water slowly give off hydrogen. That is a reason not to seal damp fines into a closed container, and part of the reason water is the wrong thing to put on a metal fire.

    If fine metal does ignite

    Do not fight it. Most general-purpose shops have no Class D extinguisher — assume you do not have one unless somebody has shown you where it is. Pull the alarm, get out, call 911, and tell the fire crew it is a metal fire. That changes how they fight it, and they need to know before they arrive with a hose.

    PROHIBITED — the ABC extinguisher off the wall. “Dry powder” (Class D) and “dry chemical” (ABC) are not the same thing. An ABC unit throws an incompatible agent at pressure: it scatters burning fines and spreads the fire.

    NEVER put water on a metal fire. The stream throws burning material, can raise an explosive dust cloud, and reacts with the metal to release hydrogen.

    Alarm, evacuate, report.

    Supporting detail: Addendum 13 — Why dry sand is on the list, and why it is probably not on yours.

    What that means day to day

    • Do not let fine dust accumulate. Empty trays, vacuums and collectors rather than letting them fill — see Machine Hazards and Housekeeping for housekeeping.
    • Chips and fines are disposed of differently, and the difference matters — see Metal Chips and Swarf.
    • Let hot chips and debris cool before they go anywhere near a bin of paper or rag.
    • Ask before you machine an unfamiliar metal. If you do not know what it is, that is the answer: ask.
    Hot work and the things that start fires

    Hot work and the things that start fires

    • Grinding throws sparks a surprising distance. Clear rag, sawdust, solvent and packaging out of the area before you start, not after it smolders.
    • Oily rags — it depends entirely on which oil. Drying oils — linseed, tung, oil-based stains, varnishes and finishes — cure by reacting with oxygen, and that reaction gives off heat. Bunched in a pile the rags hold the heat in, and the pile can reach ignition on its own with nothing to light it. Those rags NEVER go in a pile: spread them flat to dry, drop them in water, or use the designated container.
    • Petroleum oils do not do that. Way oil, cutting fluid, hydraulic oil and ordinary shop oil do not cure by oxidation, so a rag wiped with them will not self-heat and will not spontaneously combust. It is still combustible — a spark or a hot chip will light it like any oily cloth — so keep it away from hot work and out of a bin of paper or sawdust. If you do not know which oil is on the rag, treat it as a drying oil.
    • Flammable liquids live in a flammables cabinet when they are not in your hand — see Chemicals and Safety Data Sheets.
    • A smoldering fire can restart long after you leave. If something got hot enough to smoke, tell the instructor before you go.
    Know these before you need them; Checklist

    Know these before you need them

    None of the above helps if you are looking for equipment while a fire grows. On your first day in any lab space, locate:

    • The nearest fire extinguisher, and what classes it is rated for.
    • The nearest alarm pull station.
    • Both ways out of the room, and the route that does not pass the machines.
    • Where your class gathers outside, so you can be accounted for.
    • The first aid kit and the emergency stops — see Lab Conduct and Emergencies.
    Safety/Equipment

    Metal Chips and Swarf

    Chips come off hot, razor sharp and fast. How to handle them, how to clean them up, and the rules on compressed air.

    Four reasons a chip is dangerous

    Four reasons a chip is dangerous

    A chip is not scrap until it has cooled and stopped moving. Straight off the tool it is every one of these at once.

    Hot
    Where an aluminum chip forms, the cut runs roughly 250–650 °C (500–1200 °F), depending on the alloy and the speed. Chips do not look it.
    Sharp
    The leading edge of a chip is always razor sharp. It is a freshly cut edge and it will open a hand.
    Strong
    A long continuous chip is a steel ribbon. If it wraps a sleeve or a limb it can pull you into the machine.
    Slippery
    Chips on the floor roll underfoot. This is one of the most common ways people get hurt without the machine touching them.
    Never clear chips with your hands; Stop

    Never clear chips with your hands

    Do not reach into a machine to clear chips while it is running, and do not pick up a long stringy chip by hand at any time. Stop the spindle, then deal with it.

    Gloves

    • Gloves may only be used for cleanup after the machine is shut down.
    • Never wear gloves at a running machine. A glove catches where bare skin would pull free, and takes your hand with it — see Machine Hazards and Housekeeping.

    Brush

    • A brush may be used while the machine is in operation — your hands stay outside the machine. If clearing the chip means reaching in, stop the spindle first.
    • On a CNC machine, take particular care: the tool can move without warning, and the enclosure invites you to reach further in than you should.
    Compressed air — there are limits on this; Watch out; Checklist

    Compressed air — there are limits on this

    Compressed air is convenient and it is the option people reach for first. It is also regulated, because a chip in a moving air stream is a projectile and air forced against skin can be driven into the body.

    The rule

    OSHA permits compressed air for cleaning only where it is reduced to less than 30 psi, and only then with effective chip guarding and personal protective equipment (29 CFR 1910.242(b)). All three conditions, together — not the pressure alone.

    Chip guarding is anything that stops a chip reaching eyes or unbroken skin: a protective cone nozzle covers the operator, and a screen or barrier is what covers everyone else.

    In practice

    • The 30 psi is measured at the nozzle, dead-ended — blocked by the work or a hand — and is met by a limited air nozzle or a regulator, not by the supply pressure upstream of it.
    • Eye protection, every time. Everyone nearby too — you do not get to decide the range.
    • Never at skin, yours or anyone else’s.
    • Never toward another person, and check who is behind the machine first.
    • Never into an enclosed space.
    • If air would just relocate the mess into the air or across the shop, use a brush or the vacuum instead.
    Cleaning up; Stop; Checklist

    Cleaning up

    • Use cleaning equipment or gloves to handle chips for disposal — the sharp edge does not dull because the machine stopped.
    • Clear the machine so only the residue in the bottom tray remains.
    • Sweep the floor, and mop if the floor is wet with coolant.
    • If cleaning equipment such as a vacuum gets wet, open it up and let it dry before it is put away.

    Chips and fines do not go in the same place

    • Chips and swarf go in the recycling container. That container is for chips only.
    • Fines go in the trash. Dust from sanding, grinding, buffing and polishing, and what comes out of a dust collector — never the recycling container.

    Why — two reasons, and the second one is the safety reason

    • The recycler pays for clean aluminum. A clean load gets the aluminum price; mix another metal in and the whole load drops to a much cheaper one. Fines pick iron up — off a shared belt or wheel, off steel work at the next bench — so fines do not go in.
    • Compare how often each container actually leaves the building. A chip recycling container fills slowly and can stand most of a semester between pickups; the trash goes out daily. Fines belong in the stream that leaves, not the one that stands in the corner for months quietly collecting more of them. Anything whose problem is accumulation does not go in the container designed to accumulate.

    Two thresholds, same observation. “There is iron in the fines” is a real problem for the recycling price and not a fire problem — and the reason both are true at once is that the two thresholds are orders of magnitude apart. The price threshold is a trace: a few steel chips are enough to drop the whole load to the cheaper price. A thermite reaction needs iron oxide — rust or grinding scale, not bright steel — at something near three parts oxide to one part aluminum by weight, plus an ignition source far hotter than a spark. That is most of the pile, not a trace. Most rules in a shop have a number behind them; knowing which number you are being measured against, and how far you actually are from it, is the difference between following a rule and understanding it.

    Fine dust burns; chips do not. Aluminum chips and swarf are hard to ignite. The fire hazard is fines — and then only when a cloud of them is thrown into the air and meets an ignition source, or when a great deal of rust or steel grinding scale is mixed into them. Do not let fine dust accumulate, and do not raise a cloud of it cleaning up.

    If fine metal debris does ignite, do not fight it. The ABC extinguisher on the wall is the wrong tool and will scatter it. Alarm, evacuate, and tell the fire crew it is a metal fire. See Fire Safety.

    Safety/Universal Rules

    Lab Conduct and Emergencies

    What is never acceptable in a lab, what alertness actually requires, and what to do when something goes wrong.

    Prohibited behavior; Stop

    Prohibited behavior

    • NEVER operate equipment under the influence of drugs, alcohol, or medication that causes drowsiness.
    • NO horseplay, pranks or roughhousing in any lab area.
    • Do not distract others who are operating equipment.
    • No unauthorized experiments or modifications to equipment.
    Staying alert

    Staying alert

    • Stay focused — maintain concentration while operating equipment.
    • Take breaks when tired or distracted.
    • Ask questions if you are unsure about any procedure.
    • Report unsafe conditions immediately to the instructor.
    Emergency procedures; Checklist

    Emergency procedures

    • Know the location of emergency stops, fire extinguishers, first aid kits and exits.
    • Call 911 for serious injuries or fires.
    • Notify the instructor immediately of any incident, injury, or near-miss.
    • Do not move a seriously injured person unless they are in immediate danger.

    For electrical shock specifically, the first action is different — see If someone is shocked.

    Workspace responsibility

    Workspace responsibility

    • Clean as you go — do not wait until the end.
    • Report equipment problems before they become safety hazards.
    Lab Conduct and Emergencies
    Injury or emergency  ·  Call 911 — or Murray State University Police at 270-809-2222
    Lean and Quality/Lean and Organization

    5S Workplace Organization

    The five-step workplace organization method. It is a lean manufacturing practice, and it is also why a tidy shop is a safer one.

    Why 5S sits in a safety module

    Why 5S sits in a safety module

    5S is a lean manufacturing method for organizing a workplace. It earns its place here because most of what it asks for is also what keeps people from getting hurt.

    A cluttered bench hides a hazard. An unlabeled container is an unknown chemical. A floor with chips on it is a slip. Every one of those is a 5S failure before it is an incident — which is why the shutdown steps in After operating any equipment are 5S in everything but name.

    This page is the basics. 5S will get its own expanded treatment later.

    Sort — Seiri

    Sort — Seiri

    • Separate necessary items from unnecessary ones.
    • Remove or relocate items that do not belong in the work area.
    • Keep only what you need for the task in front of you.
    Set in Order — Seiton

    Set in Order — Seiton

    • Organize and label the remaining items clearly, for easy identification.
    • A place for everything, and everything in its place.
    • Create logical, efficient storage systems.
    Shine — Seiso

    Shine — Seiso

    • Clean work areas to maintain high hygiene standards.
    • Reduce accident risk through cleanliness and organization.
    • Inspect while cleaning — that is how problems get found early.

    This is the step that overlaps most directly with safety — see the environment around the machine.

    Standardize — Seiketsu

    Standardize — Seiketsu

    • Establish consistent procedures for maintaining the first three S’s.
    • Create habits through regular practice and routine.
    • Ensure everyone follows the same organizational systems.
    Sustain — Shitsuke

    Sustain — Shitsuke

    • Continuously review and maintain all 5S practices.
    • Build the discipline to follow established procedures long-term.
    • Regular audits, and improvements to the system itself.
    Safety/Equipment

    Prusa 3D Printers

    Obtain project approval, match the sliced file to the printer and filament, and physically check the machine before setting it ready.

    3D printers: Category 1 in the Rapid Prototyping Center

    3D printers: Category 1 in the Rapid Prototyping Center

    These printers build parts from filament, layer by layer. See 3D Printing from CAD for preparing a model and FDM 3D Printing for the printing process.

    Category 1 in the Rapid Prototyping Center. Use Equipment Categories and Supervision for permission and supervision. General checks and protective equipment are in Equipment Operating Procedure and Personal Protective Equipment.

    Get the project and material approved before printing

    Get the project and material approved before printing

    In our labs, a DET faculty member must approve a 3D-printing project before it starts. A project assigned by DET faculty needs no separate project approval, but must stay within its own guidelines and all RPC rules.

    For approval, explain what the item is, where its design came from, how it will be made, the material amount and source, and its intended use; supply the digital file through the instructor's designated channel.

    • No personal material without prior approval.
    • No weapons, weapon-like items, weapon components, ammunition, dangerous materials or drug paraphernalia.
    • No commercial use. Class projects take priority over personal projects.
    Slice for the selected printer, then check it in person; Checklist

    Slice for the selected printer, then check it in person

    1. In PrusaSlicer, arrange and orient the model. Select the printer and filament, and set supports, infill and brim as needed. Slice, review the preview, material use and estimated time, then export the .gcode or .bgcode file.
    2. Use the lab's private job-identification instructions to name the file. In Prusa Connect, select a printer matching the type used when slicing.
    3. Check that printer's queue before uploading the file. In our labs, talk with the uploader before deleting a named job you think is no longer needed.
    4. Upload the file to the selected printer's dashboard, or use the guide's Send to Connect workflow from PrusaSlicer.

    Before choosing Set Ready and Print Now, go to the machine and check:

    • The build plate is clear.
    • The loaded filament type matches the sliced file.
    • There is enough filament for the job.

    If you are unsure the machine is ready, choose Add to print queue and check it before setting it ready later.

    Hot surfaces and moving parts remain hazards during remote printing

    Hot surfaces and moving parts remain hazards during remote printing

    The nozzle and heated bed can burn, including after motion stops. Let them cool before handling the finished print or build plate. Keep hands and tools out of the printer's moving area; use Machine Hazards and Housekeeping for the general movement and isolation rules. See Prusa's hot-part precautions for further reading, not permission to service lab equipment.

    The lab guide uses Prusa Connect or its app to monitor progress. A remote status display does not replace the physical readiness check. Set Ready can release the next queued job, so use it only after checking the machine and clearing the work area.

    When your print is finished and safe to handle, remove it, check the plate and material again, and set the printer ready for the next job. Remove scrap and purged filament, return tools and leave the work area tidy.

    Report jams and faults; do not repair the printer yourself

    Report jams and faults; do not repair the printer yourself

    In our labs, report jams, malfunctions and other technical problems to DET faculty. Do not try to fix equipment yourself. Stop a failing print using the controls covered in your training, and do not set a faulty printer ready for another job.

    The student guide permits resetting an offline printer only when it is not currently in use. If you cannot establish that, or if a fault remains, report it rather than repeatedly resetting. Use Lab Conduct and Emergencies for an injury or emergency.

    Engineering Graphics and CAD/Reading Drawings

    The Alphabet of Lines

    Read line patterns, weights, and endpoints to distinguish part edges from centers, dimensions, cuts, and alternate positions.

    Read the pattern before deciding what the line means

    Read the pattern before deciding what the line means

    Every line on an engineering drawing has a job. Some describe the part; others tell you how to measure it, where to look, or how a view was made. Treating every line as a physical edge gives you the wrong part.

    Use three clues together: pattern (solid or dashed), weight (thick or thin), and context (arrows, letters, numbers, and nearby features). A thin solid line alone could be a dimension, an extension, a leader, or section hatching.

    Four labeled line samples: thick solid visible; short dashed hidden; thin long-short center; thin long-short-short phantom.
    Patterns are enlarged for recognition. These samples are not a specification for plotted line widths or dash lengths.
    Visible and hidden lines describe edges; center lines locate axes

    Visible and hidden lines describe edges; center lines locate axes

    Visible / object
    A relatively thick, continuous line shows an edge or outline you can see from this viewing direction.
    Hidden
    A thin series of short, evenly spaced dashes shows an edge concealed by material. A hole may appear as a visible circle in one view and two hidden lines in another.
    Center
    A thin long-short pattern locates a center, axis, or symmetry reference. The center line through a cylinder is not a seam in the cylinder.
    Phantom
    A thin long-short-short pattern can show an alternate position, repeated detail, or a nearby part used as a reference. An open position of a lever does not mean there are two levers.

    Read all views together. A line's visibility depends on where you are looking from. The same edge can be solid in one view and dashed in another.

    Arrows, notes, and hatching tell you what to do with a view

    Arrows, notes, and hatching tell you what to do with a view

    Dimension arrows and extension lines, a leader to a note, a cutting plane with A arrows, diagonal section hatching, and short freehand and long zigzag break lines.
    Read the endpoints and surrounding information as well as the line pattern.
    Dimension
    A thin line with arrowheads identifies the extent of a measurement. Read the associated value; do not measure the picture on your screen.
    Extension
    A thin line carries a feature's location out to a dimension line. A small gap usually separates it from the part outline.
    Leader
    A thin line connects a note to the feature it describes, usually with an arrow at an edge or a dot on a surface. Follow it to its endpoint.
    Cutting plane
    A prominent line marks an imaginary cut used to expose the interior. Read its arrows for the viewing direction and its letters to find the matching section, such as A–A. The line pattern can vary; arrows and identification matter.
    Section / hatch
    Thin parallel strokes inside a section view identify material crossed by the imaginary cut. They are not grooves machined into the part.
    Break
    A short freehand break or a long thin line with zigzags marks an omitted portion of a view. The actual part is not necessarily broken; a long uniform member can be shortened on paper while its dimension gives the full length.

    For units and decimals, use Measurement Language. For allowable variation, use Tolerances and Fits. Creating the dimension callouts comes next in Drawing Dimensioning.

    When lines coincide, do not invent a second feature; Practice

    When lines coincide, do not invent a second feature

    Where a visible edge and a hidden edge project to exactly the same place, read the visible line. Where a hidden edge and a center line coincide, read the hidden line; the center line may still be identifiable where it extends beyond the edge.

    A crossing is different from an overlap. Two lines crossing on the sheet do not prove that two physical edges meet in space. Check another view before deciding.

    Supporting detail: Addendum 14 — Why context matters more than one dash.

    Practice identifying lines

    Engineering Graphics and CAD/Reading Drawings

    Orthographic Projection and the Glass Box

    Connect a part's width, height, and depth across aligned views, then unfold the six faces of an imaginary glass box.

    Each view looks straight at the part from one direction

    Each view looks straight at the part from one direction

    A pictorial helps you recognize a part. A multiview drawing helps you describe its shape without the apparent shrinkage of perspective. In orthographic projection, the lines of sight are parallel and perpendicular to the viewing plane.

    Choose a front direction and keep the part fixed. Look straight from the front, from above, and from the right. Do not turn the part independently to make each view look convenient.

    Front and rear
    Show width and height; depth points toward or away from you.
    Top and bottom
    Show width and depth; height points toward or away from you.
    Right and left
    Show depth and height; width points toward or away from you.

    A face parallel to its viewing plane shows its true shape at the drawing's scale. A face tilted to that plane is foreshortened; a face viewed exactly edge-on becomes a line.

    Predict a view, then compare it with the same block part; Interactive

    Predict a view, then compare it with the same block part

    Choose a part and a viewing direction in the explorer. Before revealing the view, predict its outline and any step edges. Switch the layout convention and notice what moves on the sheet. The part and the named views stay the same.

    A block with a tall left strip and a lower right shelf, extruded uniformly in depth. Front is an L-shaped outline, top is a rectangle split at the step, and right is a rectangle with a visible horizontal shelf edge.
    Static example: the tall strip is on the left of the front view and extends through the full depth. The top view gives its width; the right view gives its height.

    These are simple solids with constant depth. Construction guides are teaching aids. The explorer includes the step edges visible or hidden from each selected direction; it is not a dimensioned manufacturing drawing.

    Use alignment to follow one feature through the drawing; Checklist

    Use alignment to follow one feature through the drawing

    • Identify the front view and confirm the projection convention.
    • Track the same left-to-right position between front and top: they share width.
    • Track the same elevation between front and side: they share height.
    • Compare front-to-back positions between top and side: they share depth.
    • Explain each solid or dashed edge using the shape seen in another view.

    At the same scale, a feature cannot be one width in the front view and a different width in the top view. A 45° miter construction can transfer depth between top and side while sketching; that construction line is not an edge of the part.

    Supporting detail: Addendum 15 — Why one view can hide an entire change in shape.

    Next, decide which views the part actually needs.

    Match the pictorial to its front, top, and right views; Practice

    Match the pictorial to its front, top, and right views

    Identify each numbered candidate using the viewing directions on the pictorial. These candidates are arranged as answer choices, not in a first-angle or third-angle layout.

    A tall-left stepped block with front, top, and right viewing directions. Candidate 1 is a rectangle with a horizontal line; candidate 2 has a tall left step in its outline; candidate 3 is a rectangle with a vertical line near its left edge.

    Use the self-checks to test your choices and read the explanations.

    Identify the front Identify the top Identify the right

    Engineering Graphics and CAD/Reading Drawings

    Choosing Drawing Views

    Use flat views from different directions, with dimensions and notes, to describe a part clearly.

    Drawing views describe one part from different directions

    Drawing views describe one part from different directions

    A drawing view is a flat picture of a part seen from one direction. A set of views, read together with dimensions and notes, describes one three-dimensional part so someone can make or inspect it.

    A front view shows width and height. Looking from above or from the side can show the front-to-back depth that the front leaves out. In this stepped-block example, the front explains the step heights, while the top shows how far the block extends back.

    One stepped block viewed from the front, top, and right. The front has an L-shaped outline; the top shows its front-to-back depth, and the right shows that depth and the step heights.
    The picture on the left helps you recognize the part. The three flat views on the right show the same part from separate directions.

    Choosing views means selecting the directions that explain the shape clearly. Orthographic Projection explains how the views line up and how their positions tell you the viewing direction.

    Choose the front view that explains the shape

    Choose the front view that explains the shape

    The front view is a drawing of the part from the direction chosen as the starting point for the other views. The side shown need not be the one that happened to face you when you picked up the part.

    Start with a stable, understandable orientation. Prefer a view that shows characteristic shapes directly and keeps important features out of hidden lines, the dashed lines used for edges blocked from sight. For a stepped part, a profile that shows the steps is usually more useful than a plain rectangle.

    The front, top, and side are principal views: views along the part's main directions. Once the front is chosen, the other principal views follow from it. Keep their orientation and alignment consistent with Orthographic Projection and the Glass Box.

    One or two views can be enough when the missing information is stated

    One or two views can be enough when the missing information is stated

    One view
    A flat plate with a constant thickness can be defined by its face view and a thickness note, provided the outline, holes, and other requirements are completely specified. A circle alone does not say whether the part is a disk, a sphere, or a cylinder.
    Two views
    A constant-depth stepped shape can use a profile and a top view to establish the step widths, heights, and front-to-back depth. A third view may add no new information. A simple cylindrical part can often be described with a side view and an end view.
    Three views
    Front, top, and a side view are useful when features change across all three directions. Each view should resolve a question the others leave open.

    Three is a common arrangement, not a quota. Dimensions, notes, symmetry, and repeated geometry can supply information without drawing every side. The remaining views and written requirements must still define the whole part.

    Add a view when it removes a real ambiguity

    Add a view when it removes a real ambiguity

    A view is useful when it answers a question the existing views leave open. For example, the same circular front outline could belong to a thin disk or a long cylinder. A side view or a length note can resolve that difference. If two different parts still fit the drawing, identify the missing information and add the view or written callout that separates them.

    Hidden interior
    A section view can expose a bore or recess more clearly than a tangle of dashed lines. Its cutting-plane arrows tell you which way to look.
    Flat sloping surface
    An auxiliary view looks straight at the surface from an extra direction so its shape is clear. Another front, top, or side view may still make it appear shortened. See Auxiliary and Detail Views for that construction.
    Small feature
    An enlarged detail view makes a crowded feature readable. Read its stated scale; do not compare its apparent size directly with the main view.

    Supporting detail: Addendum 16 — Why more pictures do not automatically mean more information.

    Check the view set before moving on to dimensions; Checklist; Practice

    Check the view set before moving on to dimensions

    • Confirm that the front view exposes the most useful shape.
    • Account for width, height, and depth without guessing.
    • Locate every hole, step, slot, or recess in enough views to explain its direction and extent.
    • Check hidden edges and the projection convention for consistency.
    • Remove a redundant view only if the remaining views and callouts still define the part.

    Then continue to Drawing Dimensioning for placing the size and location information. Use Measurement Language for units and Tolerances and Fits for permitted variation.

    Practice choosing a view set

    Engineering Graphics and CAD/Reading Drawings

    First-Angle and Third-Angle Projection

    Identify the projection symbol before interpreting where the top and side views sit on the sheet.

    Check the projection convention before naming a side view

    Check the projection convention before naming a side view

    First-angle and third-angle projection can show the same part from the same directions. What changes is where those views are arranged on the sheet.

    Look for the projection symbol or an explicit note, often near the title block. Use it with the view labels. If the symbol and the views disagree, resolve the inconsistency before interpreting the part.

    View placement relative to the front view
    Named viewThird-angleFirst-angle
    TopAboveBelow
    BottomBelowAbove
    Right sideTo the rightTo the left
    Left sideTo the leftTo the right

    A right-side view is always the view from the part's right. In first-angle projection, it sits to the left of the front view. Do not rename it a left-side view because of its position.

    The projection symbol is two views of a shortened cone

    The projection symbol is two views of a shortened cone

    The trapezoid is the side view of a cone with its tip removed, called a frustum. The two concentric circles are its end view. Their arrangement tells you which projection method is being used.

    Projection symbols with the frustum's small end on the left: third-angle has the circular end view left of the trapezoid; first-angle has it on the right. Below, third-angle places top above front and right at right; first-angle places top below front and right at left.
    Read the circle's position together with the taper direction. These examples hold the frustum orientation fixed so the difference is easy to see.

    Supporting detail: Addendum 17 — Use the glass box to explain the swap.

    Expect third-angle on U.S. mechanical drawings, then verify it; Practice

    Expect third-angle on U.S. mechanical drawings, then verify it

    Third-angle is the usual U.S. mechanical drawing convention. A shared convention lets the designer and the person making or inspecting the part interpret the layout the same way. It is a communication choice; neither method changes the part's geometry.

    The drawing's declared convention is the deciding information. Country of origin, inch units, or a familiar company name is not a substitute for checking. Drawings cross borders, and CAD templates can use different defaults.

    Supporting detail: Addendum 18 — A documented U.S. example, with its scope.

    Use the view explorer to switch layouts while holding the part fixed. Then work through the projection self-check.

    Engineering Graphics and CAD/Reading Drawings

    Pictorial Sketching

    Block out height, width, and depth, then use light construction lines to develop a clear freehand pictorial.

    Sketch the idea before committing to CAD

    Sketch the idea before committing to CAD

    A quick hand sketch lets you compare shapes, explain an idea, and find missing information before building a CAD model. Aim for a readable shape and sensible proportions. A sketch does not need mechanically perfect lines to be useful.

    Use a pencil, eraser, and plain or grid paper. Isometric paper can help keep the three directions consistent. Start lightly so you can revise; darken the visible edges only after the overall form works. Add small features last.

    Label important features and write any known dimensions. Do not expect someone to recover an exact size by measuring your freehand sketch. For line meanings, see The Alphabet of Lines. CAD sketch tools are covered separately in Sketch Entities and Planes.

    Isometric sketches use three equally spaced directions

    Isometric sketches use three equally spaced directions

    Draw one axis vertically and the other two down to the left and right, each 30° from horizontal. The three outward rays are 120° apart. Edges parallel to these axes keep those directions throughout the sketch; they can extend either way along each axis line.

    Use the same scale along all three axis directions. Lay out width, height, and depth along lines parallel to the axes; an isometric grid helps you keep equal intervals consistent.

    Three isometric axis rays separated by 120 degrees and a rectangular block with evenly spaced construction lines on its top face.

    Supporting detail: Addendum 19 — Isometric drawing and isometric projection use different scales.

    For CAD view types, see CAD Model Views and Checks.

    Locate sloping edges by endpoints; sketch circles as ellipses

    Locate sloping edges by endpoints; sketch circles as ellipses

    A non-isometric line is not parallel to any of the three isometric axes. Locate both endpoints using width, depth, and height offsets, then join them. Do not lay the true sloping-edge length directly along its apparent direction on the paper.

    For a circle on a face parallel to a principal plane, first sketch its enclosing square as an isometric rhombus. Mark the four side midpoints and sketch a smooth ellipse tangent there. Those are contact points, not sharp corners. Keep the curve inside the rhombus.

    Line PQ connects two offset points on a beveled front face. Below, an ellipse touches the four side midpoints of its isometric enclosing square.

    The circle-to-ellipse rule here applies to circles on the usual top, front, or side planes of the isometric sketch. Do not draw a round circle on one of these tilted faces.

    Build a box, locate the cut, then remove material; Checklist

    Build a box, locate the cut, then remove material

    Start with the smallest simple box that encloses the part: height, width, depth. In this original example, a corner is removed uniformly through the depth. That makes the front profile a useful starting shape.

    An enclosing rectangular block, the triangular corner marked on its front face, and the finished block with that corner removed through its depth.
    • Compare the overall height, width, and depth before adding detail.
    • Mark where the cut begins and ends on the front profile.
    • Carry those points back along parallel depth lines.
    • Connect matching points to form the new face.
    • Check the remaining edges, then darken visible edges and lighten or erase construction lines.

    “Extrude” means carry a profile through a distance. It is a useful mental model only when the cross-section stays constant over that distance. Check other views for features that stop partway through.

    Choose isometric for three directions or oblique for a true front face; Practice

    Choose isometric for three directions or oblique for a true front face

    In an isometric sketch, the three principal directions share one scale, and none of the three principal faces appears in true shape. In an oblique sketch, draw the chosen front face in true shape at the drawing scale, then carry parallel edges back along one receding direction.

    A 45° receding direction is common, but it is not required. Full-scale depth is called cavalier; half-scale depth is called cabinet. Keep the chosen depth scale consistent. A circle on the oblique front face stays circular; one on a receding face generally does not.

    Panel 1 shows an isometric rectangular block; panel 2 shows an oblique block with a rectangular front face and parallel receding edges.

    Both methods use parallel edges rather than perspective vanishing points. Pick the front direction deliberately; see Choosing Drawing Views.

    Identify a pictorial Find a non-isometric line Check a circle sketch

    Engineering Graphics and CAD/Reading Drawings

    Visualizing Parts from Multiview Drawings

    Track the same surfaces through front, top, and side views, then reconstruct a pictorial without guessing hidden geometry.

    Rebuild a part by combining shared dimensions; Checklist

    Rebuild a part by combining shared dimensions

    A multiview drawing gives several descriptions of one fixed part. Read them together: front and top share width, front and side share height, and top and side share depth. Review Orthographic Projection and the Glass Box and confirm the projection convention before interpreting positions on the sheet.

    • Identify the front direction and the overall width, height, and depth.
    • Sketch a light enclosing box using isometric construction.
    • Choose a recognizable profile and locate its corners in the box.
    • Use the other views to decide which features continue, stop, or change along the depth.
    • Account for every visible and hidden edge before darkening the pictorial.

    Do not assume that a front profile extends all the way through. The top or side view must support that interpretation. If two shapes still fit the information, identify the missing view or dimension rather than inventing a feature.

    Match a surface by its boundaries, not its apparent shape

    Match a surface by its boundaries, not its apparent shape

    Face A in this original example is the front face. Face B is the sloping face made by removing a corner through the full depth. Follow their corner positions and shared boundaries across the views.

    A beveled prism with front face A and sloping face B. A is an area in front and an edge in top and right. B is an edge in front and an area in top and right.
    Views are individually labeled and stacked for a narrow screen; their positions do not specify a projection convention.

    A appears in true shape in the front view. From above, all its points have the same front-to-back position, so it collapses to the front boundary line. From the right, it also appears edge-on. B appears as a sloping edge in front, but as a foreshortened area in top and right.

    Supporting detail: Addendum 20 — One drawn line can represent several boundaries.

    Normal, inclined, and oblique describe a flat surface relative to the view planes

    Normal, inclined, and oblique describe a flat surface relative to the view planes

    Normal surface
    Parallel to one principal projection plane and perpendicular to the other two. It shows true shape in one principal view and an edge in the other two. Face A is an example.
    Inclined surface
    Perpendicular to one principal plane and tilted to the other two. It shows an edge in one principal view and a foreshortened area in the other two. Face B is an example.
    Oblique surface
    Tilted to all three principal planes, with none parallel or perpendicular to it. It shows a foreshortened area in all three principal views; none shows true shape or an edge view.

    Here “oblique surface” describes a face orientation. “Oblique sketch” describes a pictorial drawing method. A part with an inclined face can be drawn with either isometric or oblique sketching.

    Turn a pictorial back into views one direction at a time; Practice

    Turn a pictorial back into views one direction at a time

    Keep the front direction fixed. For the front view, discard depth and plot width against height. For the top, discard height and plot width against depth. For the side, discard width and plot depth against height. Include changes of surface inside the outside outline.

    A block with its upper-right front corner removed through its full depth. Three top-view candidates have a horizontal divider, a divider near the right, or a divider near the left.

    Before checking, explain which boundary remains visible from above and where it lies relative to the width. A matching outside rectangle alone is not enough.

    Match the top view Find an edge view Classify a surface Recognize an oblique surface

    Predict and reveal views in the projection explorer; Interactive; Practice

    Predict and reveal views in the projection explorer

    Choose a part, predict the missing view on paper, then reveal it. Change the part and repeat. Use the alignment guides to check shared dimensions. Changing the sheet layout changes view placement, not the part.

    Static fallback: front face A is an area only in front; sloping face B is an edge only in front. Top and right retain the boundary between the bevel and adjacent faces.

    On paper: cover the top view, predict its outer rectangle and the line where the sloping face meets the flat top, then uncover it.

    The explorer uses simple stepped solids of constant depth. Use the separate static example above to study the sloping surface.

    Check a reconstruction assumption

    Engineering Graphics and CAD/Reading Drawings

    Section Views

    Read imaginary cuts, choose a section type, and distinguish cut material from voids and conventional exceptions.

    Use an imaginary cut to expose the interior

    Use an imaginary cut to expose the interior

    A section view shows what is inside a part without making you untangle a group of hidden lines. Imagine cutting the part, removing the material between you and the cutting plane, and looking at what remains.

    The cut changes the drawing representation, not the manufactured part. Hatch the material crossed by the plane and show the useful visible edges beyond it. Hidden lines are usually omitted in sections unless needed to make the shape clear.

    Start with The Alphabet of Lines and Orthographic Projection and the Glass Box if the line types or viewing directions are unfamiliar. For a sloping face or a small feature, see Auxiliary and Detail Views.

    Follow the cutting-plane arrows and match the letters; Checklist

    Follow the cutting-plane arrows and match the letters

    The cutting-plane line locates the imaginary cut in a parent view. Its arrows point in the direction you look into the remaining part. Matching letters connect that line to a label such as SECTION A–A; the letters do not specify a dimension.

    Use a prominent cutting-plane line that extends beyond the part, with thin section lining in the resulting view. Line weight, dash pattern, and arrow size follow the drawing standard and template. These teaching diagrams use blue for cutting planes; color is not required to interpret a drawing.

    • Find both cutting-plane ends and the matching section label.
    • Follow the arrows to decide which side is removed from sight.
    • Trace solid material and voids separately across the plane.
    • Compare the resulting section with the parent view.
    Slide a cutting plane and predict the hatch; Interactive

    Slide a cutting plane and predict the hatch

    Practise reading what a cut exposes. Move plane A–A through a part, decide which regions of SECTION A–A are cut material, then check. Only material the plane passes through is hatched. A hole or slot that the plane crosses stays blank, and so do the surfaces you can see beyond the plane.

    Worked example: a full section through the flanged bushing. Plane A–A runs through the axis. Its arrows point toward the back of the part, so the front half is imagined removed and you look at the cut face from the front. Only material the plane passes through is hatched: the bore and counterbore are empty, and the surfaces you see through them lie beyond the plane.

    Top view: cutting plane A–AAASECTION A–AFull section, seen in the arrow direction.
    Full section: the two hatched walls include the flange; the counterbore step shows as a visible edge beyond the plane.
    Top view: cutting plane A–AAASECTION A–AHalf section, seen in the arrow direction.
    Half section of the pulley: one quarter is removed, so the right half of the view is in section and the left half shows the outside. A center line divides them.
    Top view: cutting plane A–AAASECTION A–AOffset section, seen in the arrow direction.
    Offset section of the bracket: the plane jogs to pass through the blind hole and the slot. Both cuts appear in one view, with no line at the jog.

    Regions of the bushing section, top to bottom and left to right:

    1. Region 1: Not cut: you see the far wall of the counterbore, about 15.0 mm behind the plane. Draw its edges, but do not hatch it.
    2. Region 2: Cut material: the plane passes through the solid body and flange here, so it is hatched.
    3. Region 3: Not cut: you see the far wall of the through bore, about 10.0 mm behind the plane. Draw its edges, but do not hatch it.
    4. Region 4: Cut material: the plane passes through the solid body and flange here, so it is hatched.

    Check the hatched area: each side of the bore contributes wall thickness × height, so 2 × [(20 − 10) × 30 + (30 − 10) × 2 + (30 − 15) × 8] = 920 mm². A hole crossed by the plane removes area from the cut face; it is never hatched.

    The three parts are simplified teaching shapes, not dimensioned drawings. Round surfaces are modelled as 96-sided polygons, so every edge lies within 0.03 mm of a true circle at these sizes, and the hatched areas are exact for those polygons. The blind hole has a flat bottom; a drilled hole would end in a cone. Hidden lines are left out, as is usual in sections, and the explorer does not draw tangent edges where a flat face runs smoothly into a curve. It does not apply the rib, spoke and assembly exceptions described in “Hatch cut material, with conventional exceptions” below.

    Supporting detail: Addendum 21 — How the explorer decides what is hatched, and its sources.

    Full sections cut all the way through the part

    Full sections cut all the way through the part

    A full section uses one plane through the entire part. For this hollow cylinder, a plane through the axis exposes both walls and the bore. The bore is empty space and receives no hatching.

    Top of a hollow cylinder with a straight A–A cut and upward viewing arrows; below, two hatched walls flank a blank bore.

    Half sections combine the exterior and interior

    Half sections combine the exterior and interior

    A half section is useful for a symmetric part. Imagine removing one quarter with two perpendicular cutting planes. The resulting view shows one half in section and the other half as an exterior view, usually divided by a center line.

    It is not a full section with half its hatch erased. The unsectioned half shows the outside, and symmetry supplies the connection between the two halves.

    An L-shaped cut removes a quarter of a hollow cylinder; the resulting view shows exterior at left and a hatched wall at right.

    Offset sections reach features that are not in one straight line

    Offset sections reach features that are not in one straight line

    An offset section jogs the cutting plane to pass through several features. Project the selected parallel portions into one section. The jogs help explain the cut location; they do not create physical edges on the part.

    Read the parent view for the holes’ actual locations. Their appearance together in the section does not mean they lie in one straight row.

    A jogged A–A cutting plane passes through three staggered holes in a plate; the section shows all three holes without false edges at the jogs.

    Broken-out sections expose only a local area

    Broken-out sections expose only a local area

    A broken-out section removes a limited patch to a chosen depth in an existing view. An irregular break line marks the boundary. Use it to expose a small passage or wall without adding a complete section view.

    A separate cutting-plane line is normally unnecessary: the local boundary identifies the area. Depth still matters; a cut that stops before a bore will not reveal it. This differs from a broken view, which merely shortens a long part on the sheet.

    A housing with a hidden horizontal passage, followed by a local irregular cutaway exposing the passage between hatched walls.

    Revolved sections show a cross section in place

    Revolved sections show a cross section in place

    A revolved section turns a cross-sectional slice 90° into the plane of the drawing and places it on the parent view. It is useful for the shape of a bar, spoke, or arm. Show the slice itself, rather than the features behind the cut.

    A transverse cut through a rectangular bar is rotated into the drawing and overlaid as a hatched rectangle on the bar.

    Removed sections place the slice clear of the parent view

    Removed sections place the slice clear of the parent view

    A removed section places the cross section away from the parent view to keep it readable. Match its identifying letters to the cutting plane. Several removed sections can describe changes along a long part; keep each location unambiguous.

    The same transverse cut through a rectangular bar is shown separately as section A–A rather than overlaid on the bar.

    Aligned sections rotate an angled portion into the section plane

    Aligned sections rotate an angled portion into the section plane

    An aligned section uses intersecting cutting planes through features arranged around an axis. An angled portion is rotated into alignment before it is shown in the section. This makes radial features easier to read.

    Do not infer angular spacing from the aligned result. In this disk, one small hole is rotated into the section plane; its original angular position is established by the top view.

    A disk has a central bore and two radial holes at different angles; the angled cutting-plane portion rotates into alignment to show the holes in section.

    Hatch cut material, with conventional exceptions

    Hatch cut material, with conventional exceptions

    Use thin, evenly spaced diagonal lines, commonly near 45° to the main outline. Change the angle when the hatch would be confused with an edge. Keep a part’s hatch consistent; distinguish adjacent assembly parts by changing hatch angle or spacing.

    • Voids: holes and open spaces are never hatched as solid material.
    • Ribs, webs, and spokes: a cut along their length generally leaves them unhatched so they do not look like a thick solid wall. A transverse cut through their thickness is hatched.
    • Shafts and fasteners in assembly sections: when cut lengthwise through their axes, solid shafts, bolts, nuts, washers, pins, and similar standard parts are commonly shown unsectioned. A transverse shaft section can be hatched; “never hatch a shaft” is too broad.

    An unhatched region may be empty space, an uncut surface, or a conventionally unsectioned component. Use its outline and the other views to decide which.

    Supporting detail: Addendum 22 — Drawing standards and scope.

    Create the section from a CAD drawing view, then inspect it; Checklist; Practice

    Create the section from a CAD drawing view, then inspect it

    Start with a model-based parent drawing view. Choose a section command, define the cut, set its viewing direction, and place the result. These drawing operations do not remove material from the design model.

    Full, half, and offset
    Use a section-view command with a straight, half-section, or jogged cutting path. SOLIDWORKS calls the main tool Section View; Onshape uses Section view. Available half-section controls differ by application.
    Aligned
    Choose the aligned section option and define the intersection and angled portions. SOLIDWORKS uses its Section View PropertyManager; Onshape names the tool Aligned section view.
    Broken-out
    Define a closed local profile and a cut depth. The tools are Broken-out Section in SOLIDWORKS and Broken-out section view in Onshape.
    Removed and revolved
    Create a slice-only section, then place it apart or rotate and position it in the parent view. SOLIDWORKS documents Removed Section and a rotated-section workflow combining a break with section views. Onshape’s Show cut geometry only option can produce a slice without background geometry; check placement and rotation support in the installed version rather than assuming a dedicated revolved-section button.
    • Check that the plane crosses the intended features and the arrows face the intended direction.
    • Check the label, view scale, hidden-edge visibility, and hatch regions.
    • Exclude applicable assembly components from the cut and inspect ribs separately.
    • After a model change, update the drawing and recheck cut references and annotations.

    Supporting detail: Addendum 23 — Vendor help for the drawing tools.

    Practice identifying a section Practice hatch conventions

    Engineering Graphics and CAD/Reading Drawings

    Auxiliary and Detail Views

    Show a flat sloping surface straight on, enlarge a small region, or shorten a long part on the sheet.

    Extra views make sloping surfaces and small features easier to read

    Extra views make sloping surfaces and small features easier to read

    An auxiliary view is an extra drawing view that looks straight at a flat, sloping surface so its shape is clear. A tilted rectangular surface can look shortened from above; looking straight at it reveals its rectangular proportions.

    A detail view is an enlarged picture of a selected small region, such as a hole with crowded edges or dimensions. The actual part stays the same size. Use an auxiliary when the viewing direction makes the shape hard to read, and a detail when a small region needs more room.

    A view's scale tells you how large its picture is compared with the real part. Read the view labels and scale information to connect an added view to the original drawing. To expose an interior hidden behind solid material, use a section view.

    Look perpendicular to a face to see its true shape

    Look perpendicular to a face to see its true shape

    A face is a surface on the part. Look straight at a flat face, perpendicular to it, to see its true shape. In projection terms, that face is parallel to the imaginary flat surface on which the view is drawn: the projection plane.

    In the figure, the part is a wedge with a flat, sloping rectangular face. The front view sees that face edge-on, so the face is reduced to the line P–Q. The light-blue rectangle is the same face viewed straight on in the auxiliary view.

    An inclined face is a sloping line P–Q in the front view, but a rectangle when viewed straight on in the auxiliary view. The top view supplies the face's depth of 80.
    The same face looks different from different directions. P–Q is its edge in the front view; the auxiliary view shows its rectangular shape. The thin construction lines explain how the views connect.

    In this example, the front view sees the inclined face on edge. The top view shows it foreshortened: its sloping length appears shorter because the view is not looking straight at the face. The top view's 160-unit length is not the face's true 200-unit length.

    Scale is the ratio of a length on the drawing to its actual length. “True shape” still allows the stated drawing scale; it does not mean the image must be life size. The auxiliary view shows the face's correct proportions without the shortening caused by the viewing direction.

    A primary auxiliary view is constructed directly from a principal view, such as the front, top, or side. Choose its projection plane parallel to the inclined face. Review Orthographic Projection and the Glass Box and Choosing Drawing Views for the principal views.

    Supporting detail: Addendum 24 — When one auxiliary view is not enough.

    A detail enlarges a feature; a break shortens the view

    A detail enlarges a feature; a break shortens the view

    The existing view from which a detail is taken is its parent view. A boundary and letter usually identify the selected region. In the figure, the circle marked B locates the region shown in Detail B.

    A selected hole region is enlarged as Detail B at scale 2:1. Below it, paired break lines omit the uniform middle of a long part while the part remains continuous.
    Detail B makes the hole easier to read. The broken view below saves space along a long part; it does not show a shorter physical part.

    Match the detail label and read its scale. 2:1 means a drawn length is twice the actual length; the hole itself has not grown. Enlargement alone does not change the viewing direction or reveal hidden features.

    A broken view omits a middle length of a long, substantially uniform part so its ends and features fit on the sheet. Break lines identify the omission. The actual part remains continuous, and dimensions across the break state its full size. Use those dimensions rather than measuring the shortened illustration.

    A broken view is different from a broken-out section, which shows interior geometry by representing a local portion of material as removed. See Section Views.

    Project from the edge view and transfer the missing depth

    Project from the edge view and transfer the missing depth

    The auxiliary figure above uses the front view as its parent. Its thin projectors are construction lines used to line up corresponding points in the two views.

    1. Find the principal view in which the face is a line. In the example, the front view shows the sloping face edge P–Q.
    2. Draw a fold or reference line parallel to P–Q. It represents the hinge between the parent and auxiliary projection planes.
    3. Draw thin projectors perpendicular to the fold line from the face’s corners.
    4. Transfer each corner’s depth from the corresponding principal view, using the same reference and drawing scale. Here the top view supplies a constant depth of 80.
    5. Connect corresponding points. The face is a 200-by-80 rectangle in the auxiliary view, although the top view shows its sloping length shortened to 160.

    These are invented drawing units for the construction. The projectors and fold line are not physical edges on the part. The auxiliary view shows this face's true shape, not necessarily the true shape of every other face.

    Use a partial auxiliary view when only one face matters

    Use a partial auxiliary view when only one face matters

    A partial auxiliary view shows the useful inclined face and enough nearby geometry to identify it. Omit unrelated geometry that would make the view crowded, using an appropriate break boundary where the view is interrupted.

    Keep the viewing reference, label, and scale clear. Partial means limited coverage; it does not change the projection direction. The construction above isolates the inclined face for that reason.

    Create auxiliary, detail, and break views from the parent in CAD; Practice

    Create auxiliary, detail, and break views from the parent in CAD

    Auxiliary view
    Select the parent and a reference edge representing the inclined face edge-on. Use Auxiliary View in SOLIDWORKS or Auxiliary view in Onshape, check the direction, and place the view. For a partial view, limit the displayed region with the application’s crop or partial-view controls while retaining identifying references.
    Detail view
    Use Detail View in SOLIDWORKS or Detail view in Onshape. Define the region, place the enlarged view, and set its scale and label. Verify that dimensions reference the intended model edges.
    Broken view
    Use Break View in SOLIDWORKS or Break view in Onshape. Choose break direction and style, then position the two break boundaries. Check that no feature needed to define the part was omitted.

    Review the result after every model revision. A generated view can be geometrically valid yet omit the feature the reader needs.

    Supporting detail: Addendum 25 — Vendor help and dimensioning references.

    Practice choosing the true-shape view Practice reading a broken view

    Engineering Graphics and CAD/Dimensioning

    Dimension Anatomy and Placement

    Read the lines, arrows and text of a dimension, then arrange them so the part stays easy to understand.

    A dimension connects a number to a specific feature

    A dimension connects a number to a specific feature

    A drawing shows the shape. Its dimensions tell the reader how big the features are and where they belong. Read the stated value; do not measure the picture.

    An original plate example labels the dimension line, extension lines, visible gap, arrowheads, dimension text and a leader pointing to a hole.
    Thin dimensioning lines keep the heavier part outline easy to follow. These teaching sketches illustrate dimensioning choices; they are not complete manufacturing drawings.
    Dimension line
    Runs in the direction being measured. Its arrowheads mark the extent of the dimension.
    Extension line
    Projects an edge, center or other point out to the dimension. Leave a visible gap at the part and continue a little beyond the last related dimension line.
    Arrowheads and text
    The arrows identify the endpoints; the text gives the value and any needed symbol. Use a consistent arrow style and readable text size.
    Leader
    A thin line connecting a note or callout to its feature. A hole leader ends with an arrow on the circle, directed toward its center.

    Keep the dimension line separate from the part outline. A visible edge or centerline is not a substitute for a dimension line. For line types and views, see the Engineering Graphics collection’s Reading Drawings group.

    Put dimensions outside the view, with the shortest nearest the part

    Put dimensions outside the view, with the shortest nearest the part

    Keep the outline clear. Put short dimensions close to the view and longer dimensions farther out. This also reduces the number of extension lines that cross dimension lines.

    Two good and bad comparisons: moving dimensions outside a tabbed plate clears its outline; putting the short dimension inside the overall dimension eliminates a crossing.
    Good placement makes both the shape and the dimension’s endpoints easier to find.

    A dimension inside the view can be appropriate when it is clearer there or avoids an excessively long leader. The aim is clarity, not an empty interior at any cost.

    Leave room for the lines, arrows and text

    Leave room for the lines, arrows and text

    Use at least 10 mm from the part outline to the first dimension line and 6 mm between successive parallel dimension lines as layout guides. Those are distances on the drawing sheet, regardless of the part’s scale. The familiar inch drafting guides are about 3/8 in and 1/4 in; they are rounded guides, not exact conversions.

    Good layout leaves 10 mm to the first dimension and 6 mm to the next, with visible extension-line gaps and overruns. Bad layout crowds both dimension lines against the outline.
    Check the final printed size. A readable CAD screen does not guarantee a readable reduced print.

    Keep the gap at the part visible and extend the extension line slightly beyond the dimension line. About 2 mm of overrun is a useful drafting target. Increase spacing when the annotation needs more room.

    Supporting detail: Addendum 26 — Which parts are standards, and which are layout guides?.

    Keep text readable from the bottom of the sheet

    Keep text readable from the bottom of the sheet

    Use unidirectional text for the ordinary linear dimensions here: the numbers read from the bottom even when the dimension line is vertical. Leave clear space around the number. On a horizontal line, the text may sit above it or in a break in it.

    Good and bad examples compare horizontal readable text with rotated text, outside arrows for a narrow dimension with crowded arrows, and staggered values with a tight column of numbers.
    Fit the value and arrows between the extension lines when there is room. Move them outside when there is not; do not shrink the lettering to squeeze it in.

    Stagger values on several parallel dimension lines so they are easier to separate. Keep lettering free of part outlines, extension lines and leaders.

    Supporting detail: Addendum 27 — Why older drawings may look different.

    Rearrange crossing lines before accepting clutter; Practice

    Rearrange crossing lines before accepting clutter

    Move dimensions or notes to avoid crossing dimension lines, extension lines and leaders wherever practical. Keep a leader short, with a clear arrow target and a short horizontal landing next to the note.

    Good leaders reach their own holes without crossing; bad leaders cross. A second comparison shows a radial leader hitting a circle clearly versus a tangent leader grazing it.
    A reader should be able to follow each line from value to feature without guessing.

    If extension lines must cross, normally leave them continuous. Do not introduce gaps that make their endpoints ambiguous. A break near an arrowhead can preserve its readability.

    Next: choose the information the drawing needs. Practice placement

    Engineering Graphics and CAD/Dimensioning

    Choosing Dimensions

    Break a part into simple forms, define each feature’s size and location, and remove redundant requirements.

    Ask what information is necessary to make this part

    Ask what information is necessary to make this part

    Start with the geometry, not with the dimension tool. Break the part into familiar forms: blocks, cylinders, holes, steps, slots and arcs.

    A fresh rectangular plate with one off-center through hole is broken into a rectangular solid and a cylindrical opening. Three dimensions size the plate; one sizes the hole and two locate its center.
    For this simple plate, six independent numbers define the nominal geometry: length, height, thickness, hole diameter, and two center coordinates. THRU also defines the hole’s end condition.
    Size dimensions
    Describe the feature itself: a block’s length, width and thickness; a hole’s diameter; a slot’s width and length.
    Location dimensions
    Place that feature relative to other features or a chosen origin. A hole diameter alone does not say where the hole goes.

    Locate a round hole by its center, not by a tangent edge that moves when the diameter changes. Choose reference surfaces that make sense for how the part fits and is checked. A formal datum has a specific meaning in geometric tolerancing; an arbitrary sketch origin is not automatically a datum.

    Dimension a feature in the view that shows its shape

    Dimension a feature in the view that shows its shape

    Contour dimensioning keeps a feature’s dimensions with the view where its outline is clearest. Put a hole size on a view showing its circle. Put a step’s height where the step is visible. Use a section or another suitable view for an internal feature.

    Good: a hole diameter leader attaches to its visible circle in the front view. Bad: the same diameter is placed between hidden lines in the edge view.
    A hidden line tells you that an edge exists behind a surface; it is usually a poor place to attach a dimension.

    For the beginner drawings here, do not dimension to hidden lines: choose a view that exposes the feature. Keep the dimensions of one feature together when practical. See the Reading Drawings group in Engineering Graphics for projection, section views and view selection.

    Build the dimension scheme in a deliberate order; Checklist

    Build the dimension scheme in a deliberate order

    • Identify the simple forms and list the features that need size, location or orientation information.
    • Choose the views that show those features clearly. Establish useful reference edges or surfaces.
    • Add the main body sizes. Leave space for smaller feature dimensions nearer the outline.
    • Add feature sizes and end conditions, such as a hole diameter and THRU.
    • Locate the feature centers, steps and other boundaries from the chosen references.
    • Check completeness, remove duplicate requirements, and arrange the lines for readability.
    Three stages on an original rectangular plate: body sizes 3.20 by 1.80 by .30; add a diameter .40 through hole; locate the center .90 from the left and .65 from the bottom.
    This sequence is a way to audit the information. CAD commands do not have to be clicked in this order.

    Do not add dimensions just because the CAD system offers them. Review each imported model dimension for purpose, view, placement and duplication.

    Give each independent requirement once

    Give each independent requirement once

    Completeness means every feature is defined. It does not mean every possible distance is dimensioned. A feature may need several dimensions, but the same size or location requirement should not be repeated in another view or restated by a closed chain.

    Good: two hole centers are located .80 and 2.30 from the left edge. Bad: the same scheme also controls their 1.50 center spacing, closing the chain.
    The nominal difference is 2.30 − .80 = 1.50. Controlling all three distances adds a redundant requirement. Choose the dimensions that express the design intent.

    A closed chain gives all the segments and their total as controlling dimensions. Remove one link, or make a useful derived value a reference dimension. Which link to remove depends on what the part must do.

    Supporting detail: Addendum 28 — Why nominal arithmetic is not enough.

    Parentheses mark information, not an extra acceptance requirement; Practice

    Parentheses mark information, not an extra acceptance requirement

    A reference dimension is shown in parentheses, such as (1.50). It helps the reader without imposing another manufacturing or inspection requirement. Use one when the derived value is useful; leave it out when it only adds clutter.

    In the two-hole example, .80 and 2.30 can control the centers while (1.50) reports their nominal spacing. Parentheses do not mean that the physical distance cannot vary.

    A basic dimension, shown in a rectangular box, is different: it supplies a theoretically exact value for a geometric tolerance scheme. It does not demand a physically perfect part. See Tolerances and Fits before interpreting limits or fits.

    Find a redundant dimension Count the required dimensions

    Engineering Graphics and CAD/Dimensioning

    Hole and Feature Callouts

    Read radii, diameters, slots, repeated features and hole notes, including the units and decimal places on an inch drawing.

    Read the units before reading the numbers

    Read the units before reading the numbers

    Find the drawing’s unit note or title block first. On an inch drawing, .625 means 0.625 inch, not 625 inches and not millimeters. The unit need not be repeated beside every value when the drawing states it.

    Decimal-inch dimensions conventionally omit the leading zero below one inch. Keep trailing zeros: .50 and .500 have the same nominal size, but may select different rows in the drawing’s general tolerance block. There is no universal “three decimals means ±.005” rule; read the actual block and any local tolerance.

    An angle still needs its angle notation: 90°. Mixed units must be identified. For units and precision, use Measurement Language; for tolerance values, limits and fits, use Tolerances and Fits.

    Use a diameter for a full circle and a radius for an arc

    Use a diameter for a full circle and a radius for an arc

    ⌀ before a value means diameter. R before a value means radius. Thus ⌀.60 describes a full circular diameter of .60, while R.30 describes an arc radius of .30. The values are related, but the callouts describe different kinds of feature.

    A full hole has a diameter .60 callout and a rounded corner has radius .30. A separate rectangular pattern uses one 4X diameter .20 THRU callout for four identical holes, with center locations supplied independently.
    One 4X ⌀.20 THRU callout applies the same size and end condition to four identified holes. It does not locate them.

    n X means the requirement applies in n places. A repeated size still needs an unambiguous pattern: center coordinates, spacing, or a fully defined bolt circle. A sketch that merely looks evenly spaced is not enough.

    A round-ended slot needs size, location and direction

    A round-ended slot needs size, location and direction

    For a straight slot with semicircular ends, give its width and either its overall length or the distance between the end centers. Make the chosen meaning clear. Then locate the slot and establish its direction relative to the part.

    Two alternative size schemes for the same straight slot: .50 width and 1.80 overall length, or two radius .25 ends and 1.30 between their centers. These are alternatives, not dimensions to combine.
    For this geometry, overall length = center spacing + width: 1.30 + .50 = 1.80. The drawing must also specify the slot’s location and whether it goes through or stops at a depth.

    Do not control the width, end radius, center spacing and overall length all at once. That repeats the relationships already built into the semicircular-ended shape. If a slot is not semicircular-ended, this shortcut does not apply.

    Read a hole callout from the main hole to the added recess

    Read a hole callout from the main hole to the added recess

    The first size usually describes the main hole. Read the remaining symbols with the values immediately following them. All examples below are invented decimal-inch teaching values.

    CalloutHow it reads
    ⌀.30 THRUA .30 diameter opening goes through the part. THRU is an end condition, not a numeric depth.
    ⌀.30 ↧ .55A .30 diameter blind hole has .55 depth to the full-diameter portion. A drill-point cone, if present, extends farther unless otherwise specified.
    ⌀.30 THRU
    ⌴ ⌀.60 ↧ .15
    The .30 through hole has a cylindrical, flat-bottomed counterbore: .60 diameter and .15 deep from the entry surface.
    ⌀.30 THRU
    ⌵ ⌀.60 × 90°
    The .30 through hole has a conical countersink: .60 major diameter at the entry and a 90° included angle, measured across both sides of the cone.
    Original section sketches compare a through hole, a blind hole with full-diameter depth above its drill point, a flat-bottomed counterbore and a conical countersink.
    ⌀ = diameter; ↧ = depth; ⌴ = counterbore; ⌵ = countersink. Symbol shapes in a CAD font may look slightly different from browser text; the sketches show their meaning.

    Read the leader and section view to identify the entry side. A hole callout supplies size and end condition; it still needs location dimensions. A countersink angle is not automatically 90°.

    A spotface provides a local flat seat

    A spotface provides a local flat seat

    A spotface provides a flat circular seating surface around a hole. Its modern symbol puts SF inside the counterbore-shaped mark. Older drawings may use the counterbore mark with a note or context identifying the spotface.

    An original spotface sketch shows a shallow flat seat and the SF-in-counterbore symbol. A comparison translates legacy DIA, DP, CBORE and CSK abbreviations into diameter, depth, counterbore and countersink symbols.
    The spotface diameter measures the flat seat, excluding an edge fillet. A shallow-looking counterbore is not enough by itself to identify a spotface.

    A spotface may have a stated depth or remaining material thickness. If neither is specified, the ASME convention is the minimum depth needed to clean up the specified diameter. Do not invent a depth from the sketch.

    Supporting detail: Addendum 29 — Reading old and new symbol styles.

    Change a hole and watch its callout change; Interactive; Practice

    Change a hole and watch its callout change

    Predict which line will change before changing a control. Compare counterbore depth with countersink angle, then change the main diameter while keeping the recess diameter fixed.

    Static example: 2X ⌀.300 THRU / ⌴ ⌀.600 ↧ .150 means two holes, each .300 diameter through, each with a .600 diameter counterbore .150 deep. Their positions must be defined elsewhere.

    The section sketches above provide a printable comparison of the same hole types. The live builder uses invented dimensions and an ideal section; it does not select a fastener, tolerance or manufacturing process.

    Read a counterbore Check a slot length

    Engineering Graphics and CAD/Reading Drawings

    Engineering Graphics in the Design Process

    Use sketches to explore ideas, models to develop geometry, and drawings to communicate a design for making and checking.

    Choose a graphic for the question you need to answer; Practice

    Choose a graphic for the question you need to answer

    Engineering graphics communicate technical ideas and problem solutions. Aim for accuracy, simplicity, and clarity. A graphic succeeds when another person can use it for the intended task.

    Ideation sketch
    A quick drawing for exploring and comparing ideas. Designers and teammates use it to discuss shape, motion, or arrangement before committing to detailed geometry. Label uncertain sizes and assumptions.
    CAD model
    A digital description of geometry. Designers use it to develop parts, examine how components fit, and support analysis or manufacturing preparation. A realistic appearance alone does not prove that the design works.
    Engineering drawing
    Selected views with dimensions, tolerances, and notes. People making, assembling, and inspecting the product use this information to understand what is required. See Working Drawings and Title Blocks.

    Choose a graphic for brainstorming

    Use testing to send the design back for refinement; Practice

    Use testing to send the design back for refinement

    Begin with the task and its requirements: what must the design do, and what limits must it satisfy? Sketch alternatives, develop promising geometry, then test it against those requirements. Testing may involve calculations, simulation, a prototype, or a combination.

    Design sequence: define the need, sketch alternatives, develop a CAD model and draft drawings, test, refine, then check and release. A return arrow sends refinement back to the model and drawings.

    When a test reveals a problem, revise the design and test again. Update the affected graphics so that the model, drawings, and test record describe the same design.

    Supporting detail: Addendum 30 — Why the process is a loop.

    Choose a graphic for a fit review

    Release identifies the information approved for use

    Release identifies the information approved for use

    Release means approving a defined design state for its intended use through the organization's review process. Before release, check the model, drawing set, and supporting requirements together. A saved file is not automatically an approved file.

    A maker needs part requirements; an assembler needs component relationships; an inspector needs criteria for deciding whether the result is acceptable. Match the information to the reader's job. For drawing-based work, use Creating Drawings from CAD Models to prepare the sheets and CAD History, Versions, and Sharing to distinguish an editable design from a preserved milestone.

    Supporting detail: Addendum 31 — Does every design require a separate drawing?.

    Follow the specified drawing standard and its applicable edition; Practice

    Follow the specified drawing standard and its applicable edition

    Standards give drawing readers shared rules for interpreting views, lines, dimensions, and symbols. The ASME Y14 series is widely used in US engineering drawing practice; ISO technical drawing standards are widely used internationally. These are not exclusive geographic boundaries. Read the drawing's stated requirements rather than choosing a convention from a country name.

    A convention is an accepted way of presenting information. A company may add conventions for sheet layout or numbering, but those choices must remain consistent with the governing requirements. Use the current applicable edition specified for the work; do not silently apply an old classroom example or change an existing drawing's governing edition.

    Check units, projection method, and the stated standards before interpreting a drawing. Continue with Orthographic Projection and the Glass Box and Choosing Drawing Views for view interpretation. This overview does not reproduce standard clauses or serve as a compliance checklist.

    Check the governing convention

    Engineering Graphics and CAD/Reading Drawings

    Working Drawings and Title Blocks

    Distinguish part and assembly drawings, then use title blocks and revision records to identify the information that applies.

    Send the drawing type that answers the reader's job; Practice

    Send the drawing type that answers the reader's job

    Detail or part drawing
    Defines an individual part for making and inspection, using the necessary views, dimensions, tolerances, material information, and notes. A part drawing is not the same thing as an enlarged detail view.
    Assembly drawing
    Shows how components relate and fit together. It may include item identification, assembly requirements, and overall or interface dimensions. See Exploded Views and Bills of Materials for exploded views, item balloons, and parts lists.
    Working-drawing set
    The coordinated drawings needed to make and assemble a product: typically assembly drawings and the required part drawings, with supporting lists and notes as needed. A set may span several sheets and drawing numbers.

    An assembly view alone usually does not provide every requirement needed to manufacture each component. Confirm that the recipient has the required sheets and revisions.

    Choose a drawing for making a part Choose a drawing for assembly

    Read identity, units, and scale before reading dimensions; Practice

    Read identity, units, and scale before reading dimensions

    The title block identifies the drawing and records key information about it. Its layout varies. Read field labels; do not assume a familiar-looking border has familiar settings.

    Generic title-block example with separate fields for part name, drawing number, units, sheet scale, revision, and sheet count. Notes explain which question each field answers.

    The part name tells you what the item is; the part or drawing number identifies the controlled record. Those numbers may be different. Units tell you how to interpret dimension values. Scale describes the displayed view size relative to the object, not the part's actual size. Check individual view labels for scale overrides, and use stated dimensions rather than measuring a print.

    Find the units Interpret sheet scale

    Find material, tolerances, and responsibility in the block or notes; Practice

    Find material, tolerances, and responsibility in the block or notes

    General practice includes fields or notes for material, general tolerances, revision, and drawn/checked information. Some templates also carry dates, approval status, finish requirements, or a projection symbol. A material field may refer to a separate specification; read that reference rather than guessing from the appearance of the model.

    A tolerance states the permitted variation from a requirement. Read the scope of the general tolerance note and any specific tolerances at features. Displaying more decimal places is not, by itself, a complete tolerance instruction. See Dimension Anatomy and Placement, Choosing Dimensions, and Hole and Feature Callouts.

    Drawn and checked entries record responsibility. They do not replace the organization's approval or release process. Missing or conflicting requirements need clarification before the drawing is used.

    Locate a material requirement

    Match the revision record to the drawing being used; Checklist; Practice

    Match the revision record to the drawing being used

    The title block commonly shows the drawing's current revision identifier. A revision block or associated change record explains changes, often with a description, date, and authorization. Exact fields and identifier sequences depend on the organization's system.

    A new file date alone does not prove that a drawing is the authorized revision. Match its number and revision to the release record for the job. Related parts may legitimately have different revision identifiers; they must be the approved combination.

    • Match the drawing and part identifiers to the item you need.
    • Confirm the required revision and approval status.
    • Confirm that every referenced sheet, note, and parts list is available.
    • Read change descriptions and inspect affected views and requirements.

    Check a revision

    Engineering Graphics and CAD/CAD Modeling

    Creating Drawings from CAD Models

    Set up a sheet, place linked model views, add requirements, and check the drawing after every design change.

    Choose the model and sheet settings before placing views

    Choose the model and sheet settings before placing views

    Start with the intended part or assembly and confirm its configuration or version: the selected design variant or saved design state. A drawing of the wrong variant can look convincing and still describe the wrong product. See CAD Files and Documents and CAD History, Versions, and Sharing.

    A drawing template supplies starting settings. A sheet format supplies the border and title-block layout. CAD systems package these differently, so inspect the resulting sheet: size, units, projection method, scale, and dimension style all matter.

    Use the workflow below as a sequence of tasks. Interface names vary by product and release; these are generic descriptions rather than menu instructions for SOLIDWORKS or Onshape.

    Place a base view, then derive aligned projected views; Practice

    Place a base view, then derive aligned projected views

    Insert a base view from the model, choosing an orientation that communicates the shape clearly. Create projected views from that parent view, maintaining the required alignment and projection arrangement. Leave room for dimensions and notes.

    A rectangular block model supplies a drawing with a front base view, aligned top projected view above, and right projected view beside it in third-angle arrangement. The front and top share width, and front and right share height.

    The figure uses third-angle placement only as an example. Follow the drawing's declared projection method. Choose enough views to define the shape; three views are not a requirement for every part. Use Choosing Drawing Views, Section Views, and Auxiliary and Detail Views when ordinary views do not explain a feature clearly.

    Choose how to add a related view

    Distinguish dimensions that control geometry from dimensions that report it; Practice

    Distinguish dimensions that control geometry from dimensions that report it

    A driving model dimension controls geometry, such as the length of an extrusion. A dimension created by selecting drawing geometry usually reports that geometry. Changing a displayed label is not a sound way to change the part.

    Some CAD workflows import model dimensions into drawings and allow linked edits to affect the model. Check the dimension's type and behavior before editing. Do not assume that all drawing dimensions are editable model controls, or that all are independent annotations.

    Select dimensions to communicate manufacturing and inspection requirements, not merely every value used while modeling. Add needed tolerances, material information, and feature notes; CAD does not infer all design requirements from shape. Use Choosing Dimensions and Dimension Anatomy and Placement for the dimensioning method.

    Distinguish a dimension from a label

    Update linked views and inspect the sheet before release; Checklist; Practice

    Update linked views and inspect the sheet before release

    Associativity is the connection between a model and the drawing information derived from it. When referenced geometry changes, linked views and dimensions can update to reflect it. Depending on the CAD system, update settings, and referenced version, an explicit update or reference change may be needed.

    An update is not a completed review. Deleted or replaced edges can leave dimensions detached from their intended features. Notes can become obsolete. A previously exported PDF stays a snapshot; generate and check a new export after approved changes.

    • Confirm the referenced model, variant, and version, then update or rebuild the drawing as needed.
    • Inspect every affected view for the intended geometry, alignment, and readable line display.
    • Resolve detached dimensions and check that each dimension still refers to the intended feature.
    • Review units, view scales, material, tolerances, and notes for completeness and conflicts.
    • Complete the title block and required revision information; obtain the required review.
    • Export the approved sheets and inspect the actual output for missing views, clipped text, and readability.

    See Working Drawings and Title Blocks for identifying the released information.

    Supporting detail: Addendum 32 — Find the commands in your CAD version.

    Review a model change

    Engineering Graphics and CAD/CAD Modeling

    CAD Files and Documents

    Choose the right container for parts, assemblies, and drawings, then check templates, units, and references.

    Choose a part, assembly, or drawing for the work you need to do

    Choose a part, assembly, or drawing for the work you need to do

    A part describes geometry. An assembly positions components relative to one another. A drawing communicates that design through views, dimensions, and notes. Start by deciding which job you need the document to do.

    SOLIDWORKS part: .sldprt
    Contains part geometry and its modeling features. A part can contain one body or multiple bodies; the file extension does not mean there is exactly one solid.
    SOLIDWORKS assembly: .sldasm
    References components, including parts and subassemblies, and stores their arrangement and assembly relationships.
    SOLIDWORKS drawing: .slddrw
    Usually references a part or assembly to generate drawing views. It is a separate document from the model.

    Continue with Feature-based Modeling, Assembly Files and Mates, or Orthographic Projection and the Glass Box for the modeling and drawing methods.

    An Onshape document holds tabs inside a workspace

    An Onshape document holds tabs inside a workspace

    An Onshape document is a container for related design information. Open a workspace to edit that information, then select the tab for the task.

    • Part Studio: create geometry using sketches and features. One Part Studio can produce several related parts.
    • Assembly: insert and position part or subassembly instances and define their relationships.
    • Drawing: create drawing sheets and views of models.
    • Tabs and tab folders: organize the document's contents. Use the Tab Manager to find a tab when the row becomes crowded. A tab folder organizes tabs; it does not mate parts together.

    Several parts created together in a Part Studio are not automatically an assembly with motion relationships. See Sketch Entities and Planes to begin geometry and CAD History, Versions, and Sharing to distinguish a workspace from a version.

    Supporting detail: Addendum 33 — Vendor help for the document model.

    Check the template and units before entering dimensions; Checklist

    Check the template and units before entering dimensions

    A template supplies starting settings. In SOLIDWORKS, part, assembly, and drawing templates use .prtdot, .asmdot, and .drwdot. Choose the appropriate template, then verify the new document's units. A familiar template name is not proof that its settings are right.

    In Onshape, check workspace units; account preferences provide defaults for new documents. Choose a suitable drawing template when creating a drawing, and check that drawing's units and sheet settings too.

    • Confirm the active document or workspace and the tab you are editing.
    • Check length and angle units before entering bare numbers.
    • Enter a known dimension and verify its displayed value and units.
    • Check drawing units and sheet scale separately from the model.

    Changing the display from inches to millimeters should express the same physical length in another unit. It does not repair geometry created at the wrong size. Display precision controls how many digits you see; it is not a manufacturing tolerance.

    Supporting detail: Addendum 34 — Template and unit references.

    Keep referenced files together when you transfer a design; Practice

    Keep referenced files together when you transfer a design

    For a typical file-based SOLIDWORKS design, the assembly points to component files, and a drawing points to its model. Sending only the assembly file may leave the recipient without the parts. Renaming or moving files outside a reference-aware workflow can break those connections.

    Use Pack and Go to gather a design's related files. Review the package contents, including required drawings, then open the transferred design and check for missing references. Files can be reorganized when references are updated; they do not have to remain permanently in the original folder.

    Supporting detail: Addendum 35 — Why a folder copy needs checking.

    Check file references Choose a tab Check units

    Practice choosing a complete reference package; Interactive

    Practice choosing a complete reference package

    A reference is a stored relationship from one design document to another. In this lesson's declared graph, an arrow A → B means document A requires document B. A drawing may require a model; an assembly may require parts and subassemblies; each subassembly may require more components.

    Start with the document you intend to deliver, then follow every required arrow. This is the dependency closure: the starting document plus every directly and transitively required document. A shared component appears once even when two parents require it.

    Static worked case — clamp drawing: the drawing requires the clamp assembly. The assembly requires left and right arm subassemblies plus the base. Both arm subassemblies require the same pivot pin, so the complete six-document set contains the pin once.

    Clamp drawingclamp.slddrwClamp assemblyclamp.sldasmLeft armleft-arm.sldasmRight armright-arm.sldasmClamp basebase.sldprtShared pinpivot-pin.sldprt
    Available but omitted
    The source file exists, but it was not selected for this package. Add the required document.
    Unavailable at source
    The declared required document cannot be obtained in the scenario. Checking its box cannot create it; locate or restore the actual source first.
    Changed symbolic locator
    The intended node still has the same stable identity, but one declared edge expects an old locator. Explicitly retarget that edge. A same-looking or same-named substitute is not automatically the intended document.

    This graph is a teaching model, not actual CAD file management. It performs no file operations, uploads, downloads, renames, Pack and Go command, cloud lookup, or PDM action. Real CAD systems can use paths, internal identifiers, search locations, platform records, and workflow rules beyond this declared graph.

    Use a reference-aware workflow to inspect and collect the real design. In SOLIDWORKS, Find References can list documents referenced by the active file, Pack and Go can gather related files, and File Utilities can update references during supported rename, replace, or move operations. Review the result and open the transferred design to check it.

    Supporting detail: Addendum 36 — Why this lab does not imitate a folder copy.

    Engineering Graphics and CAD/CAD Modeling

    CAD Model Views and Checks

    Navigate a model, choose what edges to show, and check dimensions and mass without changing the design.

    Zoom, pan, and rotate change your view of the model

    Zoom, pan, and rotate change your view of the model

    Zoom changes how large the model appears. Pan shifts it across the window. Rotate orbits the view so you can inspect another side. These viewing operations do not resize the part or move an assembly component.

    Use zoom to fit to recover the whole model, zoom to window to enlarge a boxed region, and zoom to selection when you need a selected detail. Mouse buttons, modifier keys, and wheel direction depend on your device and control preferences. Check those settings instead of assuming two platforms use the same gestures.

    Use Onshape's view cube or SOLIDWORKS view-orientation controls to return to a known direction. The axis triad helps you keep track of model directions while orbiting.

    Normal to looks straight at a selected plane

    Normal to looks straight at a selected plane

    Front, rear, top, bottom, left, and right are standard model directions. Normal to a planar face or sketch plane means looking along a direction perpendicular to it. An inclined face can therefore have a normal view that is different from every standard view.

    A cube shown obliquely, then straight-on front and top views. A separate edge-on plane has a viewing arrow perpendicular to it and a right-angle marker.
    The face marked F establishes the front. Normal to depends on the selected plane, not on the name of a standard view.

    Isometric, dimetric, and trimetric are angled parallel-projection views. The three principal axes have equal foreshortening in isometric, two equal in dimetric, and three different in trimetric. Perspective adds apparent size change with distance; turn it off when comparing parallel projected shapes.

    Supporting detail: Addendum 37 — Viewing direction is separate from drawing layout.

    Choose a display style for the edges you need to inspect

    Choose a display style for the edges you need to inspect

    Keep the viewing direction fixed while comparing styles. Shading shows surfaces; edge settings decide which boundaries you can see. Labels differ between platforms, so read the option's effect.

    Shaded without edges
    Filled surfaces emphasize overall form without drawn edge outlines.
    Shaded with edges
    Filled surfaces plus visible edge outlines make face boundaries easier to follow.
    Hidden lines/edges removed
    An unshaded view shows visible edges and leaves concealed edges out.
    Hidden lines/edges visible
    Concealed edges are also shown, distinguished from visible edges. Useful for finding geometry behind the front surface.
    Wireframe
    Shows the edge framework through the model without opaque shaded faces. Overlapping edges can make depth difficult to read.
    Six views of the same cube: shaded without edges, shaded with edges, hidden edges removed, hidden edges visible with dashed concealed edges, wireframe with all edges solid, and shaded with dashed hidden edges.
    Original schematic: dashed lines mark concealed edges where they are distinguished. Colors and exact edge treatments vary with software settings.

    Onshape also provides translucent display and shaded display with hidden edges. Translucency lets you see through faces; hidden-edge display highlights concealed boundaries. Neither removes material.

    Supporting detail: Addendum 38 — Find the view options in vendor help.

    A model section view reveals the inside without cutting the part

    A model section view reveals the inside without cutting the part

    Use a section view in the model window to clip away the near portion visually. Choose a plane or planar face, set the cut position and direction, and inspect the exposed interior. Turn the section off afterward to see the complete model again.

    A viewing section does not create an extruded cut feature. It also does not automatically create a documented section view on a drawing sheet. See Onshape Section View help for the available section controls.

    Check the selection before trusting a measurement; Checklist

    Check the selection before trusting a measurement

    Select the actual entities you need, then use Measure. An edge can provide length; a circular edge can provide radius or diameter; two suitable entities can provide distance or angle. Read the result label: minimum distance, center distance, and distance along an axis answer different questions.

    Quick selection properties or status-bar values are useful checks, but they depend on what is selected. A face, an edge, a body, and an assembly component are different selections. Clear old selections before starting a new measurement. Measurement reports geometry; editing a driving dimension changes geometry.

    • Clear the previous selection and select the intended entities.
    • Confirm the highlighted face, edge, or component belongs to the intended part.
    • Read the measurement type and unit with the value.
    • Compare the result with a known dimension or a simple estimate.

    Supporting detail: Addendum 39 — Measurement reference.

    Mass needs material density as well as geometry; Practice

    Mass needs material density as well as geometry

    Assign a material to the intended part or body before relying on mass properties. A color or metallic appearance alone is not proof that the material density is correct. Check which bodies or components are included, the units, and any overrides before accepting mass or center of mass.

    For a uniform solid, mass = density × volume. A correct volume with the wrong density still gives the wrong mass. Center of mass describes how mass is distributed; it need not lie inside the solid material of a hollow or curved part.

    Supporting detail: Addendum 40 — Material assignment and mass-property help.

    Choose a display style Check normal to Check a section Check mass Check a selection

    Engineering Graphics and CAD/CAD Modeling

    CAD History, Versions, and Sharing

    Separate feature order from edit history, preserve useful design states, and share the intended model with the right access.

    The feature list describes how geometry is built

    The feature list describes how geometry is built

    The SOLIDWORKS FeatureManager design tree and the Onshape feature list help you find sketches and modeling features. Later features can depend on earlier geometry. Rename important features so another reader can tell what they do.

    A tree also contains items such as planes, bodies, or components; not every row is a modeling operation. To understand how features build a part, continue with Feature-based Modeling.

    A rollback bar lets you work at an earlier position in the feature sequence while later features are temporarily left out of regeneration. Move it forward again to evaluate the complete model and check dependent features. Rolling back does not retrieve an old saved revision, and it is not the same operation as separately suppressing one feature.

    Supporting detail: Addendum 41 — Rollback follows the regeneration sequence.

    Onshape history records edits; versions preserve milestones; Interactive

    Onshape history records edits; versions preserve milestones

    Onshape records completed edits in document history. The feature list shows the modeling sequence; history records changes to the document over time. Editing an early sketch today changes the history today even though the sketch remains early in the feature list.

    A version captures the design state of the workspace, including its tabs, at a named point. That captured design state is read-only. Use a meaningful milestone name and description so a reviewer knows which state you mean.

    A branch starts from a version and provides a separate workspace for further edits. Use it to explore an alternative while preserving the starting version. Compare changes before merging; merging needs review, not just a button click.

    Supporting detail: Addendum 42 — Viewing history, restoring, and branching serve different purposes.

    Worked symbolic timeline: feature order stays put while edits accumulate

    What: the feature list remains Mounting sketch → Base extrude → Edge fillet. Why: editing the first feature later should add a new history event, not move that feature to the end of the regeneration sequence.

    1. Start Main workspace: sketch width 60 mm, extrude depth 12 mm, fillet radius 2 mm.
    2. Edit the early Mounting sketch now: width 60 → 72 mm. It remains feature 1.
    3. Create the fixed Design review snapshot: 72 / 12 / 2 mm.
    4. Edit Main again: sketch width 72 → 84 mm. The snapshot still reads 72 / 12 / 2 mm.
    5. Create Lightweight branch from Design review, then edit only its extrude depth 12 → 8 mm.
    1. 1 · Mounting sketch — width starts at 60 mm.
    2. 2 · Base extrude — depth starts at 12 mm.
    3. 3 · Edge fillet — radius starts at 2 mm.
    State after the worked actionsSketch widthExtrude depthFillet radius
    Main workspace · editable84 mm12 mm2 mm
    Design review · fixed snapshot72 mm12 mm2 mm
    Lightweight branch · editable72 mm8 mm2 mm

    This is a symbolic in-memory model, not Onshape or SOLIDWORKS. It performs no rollback, restore, merge, save, file operation, or permission change.

    A SOLIDWORKS save or file copy needs its own revision plan

    A SOLIDWORKS save or file copy needs its own revision plan

    In a local file workflow, Save writes the current document to disk. A deliberate copy can preserve an earlier state, but a filename alone does not establish a managed revision or capture all referenced files. Keep descriptive names and know which copy is the active design.

    Before copying an assembly or drawing for an alternative, check what its references will point to. Two assembly copies can still use the same part file; editing that shared part can affect both. Use the transfer checks in CAD Files and Documents.

    SOLIDWORKS installations may use PDM or connected data management for version and revision control. Follow that system's workflow when present; local Save and Save As are not a universal replacement for it.

    Share the intended state and check the recipient's access; Checklist; Practice

    Share the intended state and check the recipient's access

    In Onshape, decide whether the recipient needs to inspect a fixed version or collaborate in an editable workspace. A link to a changing workspace can show later edits; a version identifies a fixed design state. Grant access using the document's sharing controls.

    • Confirm the document, workspace or version, and tab you intend to share.
    • Review document visibility and the intended recipient.
    • Choose view or edit access and inspect additional permissions such as export, copy, and resharing.
    • Check that the recipient can open the intended state with the intended access.

    Do not assume that sending a URL grants access, or that view access prevents copying or exporting. Available sharing options depend on the account and organization. Review Onshape Share Documents for those permissions.

    Choose version or branch Distinguish rollback from history Check sharing

    Engineering Graphics and CAD/CAD Modeling

    Sketch Entities and Planes

    Choose where a 2D sketch lives, then build its shape from simple entities and construction geometry.

    Choose the sketch plane before drawing the shape

    Choose the sketch plane before drawing the shape

    A 2D sketch is a set of points and curves on one plane. The plane places the sketch in the model; the sketch's origin and axes give you references for locating its geometry.

    • Standard plane: Front, Top, or Right is a useful starting reference for a new part. Choose the view that makes the intended profile easiest to describe.
    • Model face: use an existing planar face when the new sketch belongs on that face. A curved face is not itself a 2D sketch plane.
    • Reference plane: an added plane can locate a sketch where the standard planes and existing faces do not.

    The origin is a point, not a plane. Starting a line or circle at the origin can anchor its position, but you still need a sketch plane. You may start elsewhere when that suits the design; then constrain the location relative to a deliberate reference.

    Look normal to the sketch plane: straight at it, rather than at an angle. Horizontal and vertical refer to the sketch's axes, even when you rotate the model on screen.

    Supporting detail: Addendum 43 — Sketch placement in Onshape.

    Use the simplest entity that describes the shape

    Use the simplest entity that describes the shape

    Sketch entities and the information they need
    EntityWhat it describesWhat to control
    LineA straight segment between two endpoints.Position, direction, and length.
    CircleA complete round curve.Center position and radius or diameter.
    ArcPart of a circle.Center, radius, and where the arc begins and ends.
    RectangleFour connected lines with right-angle corners.Position, orientation, width, and height. Tool-created relations often supply some of these.
    SlotA constant-width path with rounded ends. A simple straight slot has two parallel sides and two semicircular ends.Path position and direction, width, and length. State whether length means overall length or distance between end centers.
    SplineA curve shaped by fit points or control points and handles.Point locations and curve shape. Use it when a line or circular arc cannot express the intended contour.

    Rectangle and slot tools create useful groups of geometry. They do not guarantee that the resulting sketch is fully defined. Inspect their relations before adding more.

    Supporting detail: Addendum 44 — Find the tools by their software names.

    Construction geometry guides the sketch without outlining material

    Construction geometry guides the sketch without outlining material

    A centerline is a common use of construction geometry: a reference for a center, symmetry, angle, or axis. Construction geometry participates in dimensions and relations, but does not serve as the ordinary boundary of a filled profile.

    A circular profile with a construction centerline A solid circle surrounds an origin cross. A dashed line through its center is labeled construction; the circle is labeled profile. ProfileConstructionOrigin
    The reference line and the profile have different jobs. A dashed line can still need constraints.

    In SOLIDWORKS, Centerline creates construction geometry. In Onshape, use Construction to toggle selected sketch entities or to create construction geometry. Use a construction circle for a layout circle just as you would use a construction line for an axis.

    Supporting detail: Addendum 45 — Vendor reference for construction geometry.

    Check connections before moving on to a feature; Practice

    Check connections before moving on to a feature

    Two endpoints that look joined may still be separate. A tiny gap can prevent a profile from closing. Use a coincident relation to make the connection intentional, then inspect the sketch.

    Closed and fully defined are different checks. A closed circle can still move or change size. A fully defined chain of lines can still be open. Later features such as extrude or revolve use sketches in different ways; choose the profile that the intended feature needs.

    Continue with Geometric Relations in Sketches and Fully Defined Sketches and Design Intent. For view interpretation, see Orthographic Projection and the Glass Box; for drawing dimensions, see Dimension Anatomy and Placement.

    Practice: choose a sketch reference

    Engineering Graphics and CAD/CAD Modeling

    Geometric Relations in Sketches

    Match each relation to the motion it prevents, and distinguish shared position, direction, size, and curvature.

    Relations preserve geometry when dimensions change

    Relations preserve geometry when dimensions change

    A geometric relation is a rule the sketch must continue to satisfy: two lines stay parallel, two circles keep one center, or an endpoint stays on a curve. Onshape generally calls these rules constraints; SOLIDWORKS calls them relations.

    Choose the entities carefully. Selecting a circle's center is different from selecting its circumference. A relation can remove some motion while leaving other motion available. The diagrams show only the named rule, not a complete dimensioning scheme.

    The before/after drawings are original geometry diagrams, not software icons. Their line colors do not indicate sketch status.

    Coincident connects a point; midpoint puts it halfway along

    Coincident connects a point; midpoint puts it halfway along

    Coincident

    Two points share a location, or a point lies on a selected line or curve. Joining two endpoints closes their gap. A point on a line can still slide along it unless another rule locates it.

    Before: separate line endpoints. After: one shared endpoint.

    Coincident controls connection. It does not by itself set either line's length or angle.

    Midpoint

    A point stays halfway between a segment's endpoints. It is more specific than simply putting the point somewhere on the line. Onshape also supports midpoint on an arc.

    Before: a point above a line. After: the point lies at the line midpoint.

    The two halves stay equal as the line changes length.

    Supporting detail: Addendum 46 — Point selection and vendor names.

    Collinear shares a line; parallel shares only its direction

    Collinear shares a line; parallel shares only its direction

    Collinear

    Two straight segments lie on the same infinite line. They may have a gap between them; collinear does not join their endpoints.

    Before: two differently directed segments. After: both lie on one dashed extended line, still separated.

    Same underlying line does not mean same length or touching endpoints.

    Parallel

    Two lines keep the same direction. Their spacing, lengths, and positions along that direction still need other rules.

    Before: two lines with different slopes. After: two separated lines with matching slopes.

    Parallel lines can rotate together; neither must be horizontal.

    Software vocabulary: SOLIDWORKS has a Collinear relation. Onshape's documented toolbar has no separate Collinear entry. For two nonzero straight segments, placing both endpoints of one coincident with the other's underlying line enforces the same geometric condition. This is a construction from point-on-line constraints, not an Onshape command name.

    Horizontal and vertical use the axes; perpendicular uses another line

    Horizontal and vertical use the axes; perpendicular uses another line

    Horizontal

    A line's endpoints have the same vertical coordinate. For two selected points, horizontal aligns their heights without joining them.

    Before: a sloping line. After: a line parallel to the sketch x axis.

    Length and position can still change.

    Vertical

    A line's endpoints have the same horizontal coordinate. Two selected points can likewise be aligned vertically.

    Before: a sloping line. After: a line parallel to the sketch y axis.

    Use the sketch axes, not the edges of the rotated screen view.

    Perpendicular

    Two line directions form a right angle. They may rotate together while preserving that angle. The relation does not require their finite segments to meet.

    Before: oblique crossing lines. After: two lines whose directions are 90 degrees apart.

    If a joint is required, also connect the intended endpoints.

    Supporting detail: Addendum 47 — Why horizontal plus vertical can already supply a right angle.

    Concentric shares a center; equal shares size; coradial shares both

    Concentric shares a center; equal shares size; coradial shares both

    Concentric

    Circles or circular arcs share a center. They can have different radii. For arcs, their endpoints and sweep angles are not determined by this relation.

    Before: two circles with different centers. After: nested circles with one center and different radii.

    Concentric suits two circular boundaries around the same axis.

    Equal

    Selected line segments keep equal lengths; selected circles or circular arcs keep equal radii. Equal does not move their centers together. Equal arc radii do not imply equal arc lengths when the sweep angles differ.

    Before: short and long segments. After: two equally long segments at different locations.

    Dimension one size and relate the other to it when they must change together.

    Coradial

    Two circular arcs share both center and radius: they belong to the same underlying circle. They need not touch or have equal sweep angles. SOLIDWORKS names this relation Coradial. In Onshape, concentric plus equal radius expresses this condition.

    Before: arcs on different circles. After: separate arcs on the same dashed supporting circle.

    Compare all three: same center, same size, or both.

    Supporting detail: Addendum 48 — Check the circular relation definitions.

    Tangent controls direction at contact; Fix holds a reference in place

    Tangent controls direction at contact; Fix holds a reference in place

    Tangent

    A line and a circle touch without crossing: the line is perpendicular to the radius at contact. Curves meeting tangentially have a common tangent direction. Tangency alone does not necessarily join the endpoints you intended; add endpoint coincidence when a continuous profile needs it.

    Before: a line cuts through a circle. After: the line touches the circle at the end of a perpendicular radius.

    A smooth-looking connection still needs the correct relations. Tangency does not require equal radii.

    Fix

    Fix grounds selected geometry at its current location. Fixing a point removes its freedom to move in the sketch plane. It is useful for a deliberate fixed reference, but does not explain why an arbitrary location or size is correct.

    Before: a point can move relative to the origin. After: a lock marks the point held at its current position.

    The example fixes a point. Do not generalize it to every entity's endpoints.

    SOLIDWORKS qualification: its relation reference says endpoints of a fixed line can still move along the underlying infinite line, and arc endpoints can move along the supporting circle. Check the entity and its endpoints. Onshape describes Fix as grounding the selected entity on the sketch plane.

    Supporting detail: Addendum 49 — Vendor help for tangent and fixed geometry.

    Watch automatic relations, then check what was stored; Practice

    Watch automatic relations, then check what was stored

    Sketching tools can add relations while you draw. A visual alignment is useful feedback; inspect the resulting relation icons before assuming the intended rule is present.

    • SOLIDWORKS: with Automatic Relations enabled, its documented cursor cues include horizontal, vertical, coincident, midpoint, perpendicular, and tangent. Hold Ctrl while sketching to suppress automatic relations temporarily.
    • Onshape: Automatic Inferencing documents horizontal, vertical, midpoint, parallel, and coincident as common inferences. Hover near existing geometry to activate the relevant inference; Shift suppresses inferencing while dragging.

    These are documented examples, not an exhaustive promise for every tool. For equal, concentric, coradial, collinear, or fix, deliberately apply or verify the required rule. Rectangle, slot, and other creation tools can supply their own relations.

    If an unwanted rule was stored, remove that specific rule before adding a conflicting dimension. Continue with Fully Defined Sketches and Design Intent.

    Supporting detail: Addendum 50 — Automatic behavior depends on the tool and settings.

    Practice: distinguish circular relations

    Engineering Graphics and CAD/CAD Modeling

    Fully Defined Sketches and Design Intent

    Remove unwanted freedom with relations and dimensions, then test whether edits preserve the intended shape.

    Predict how an anchored rectangle grows, then test its remaining motion; Interactive; Practice

    Predict how an anchored rectangle grows, then test its remaining motion

    Rectangle constraint lab. Start with a 64 × 22 mm rectangular label blank. Predict where its left and right edges will be when the driving width changes to 80 mm. Compare a lower-left corner at the origin with a center at the origin.

    Dashed: 64 mm width. Solid: 80 mm width. Left: corner anchored. Right: centered. Both retain 22 mm height.
    Width changes from 64 to 80 mm; both sketches are fully defined before and after
    Origin choiceLeft x (mm)Right x (mm)Free motion
    Lower-left corner0 → 064 → 800 DOF
    Center−32 → −4032 → 400 DOF

    Diagnose the freedom: keep width and height driving, but remove only the horizontal anchor. The rectangle can translate horizontally: 1 DOF remains. Remove the width instead while retaining both anchors and height; the corner-anchored rectangle's right edge can move, or the centered rectangle can grow symmetrically. Restore the conditions before testing the intended size edit.

    Measure versus constrain: a top-edge reference dimension reports the current width and adds no equation. A second driving width that agrees with the first repeats the same equation: five displayed conditions can still have only four independent conditions. A different second driving width contradicts the first; there is no feasible rectangle, so the lab retains its last valid drawing rather than displaying an invented solution.

    Bounded model: one closed axis-aligned rectangle, with four variables [left x, right x, bottom y, top y]. Closure, rectangular shape and orientation are built in. For a feasible set, DOF = 4 − rank (the independent equation count). Width and height stay between 1 and 120 mm; these bounds restrict admissible sizes and do not count as equality constraints. The lab projects toward the nearest solution of the active equalities and rejects changes outside its size range. It models no rotation or other sketch entities and does not reproduce a vendor's solver or error colors.

    With JavaScript enabled, use the prediction, size controls and two draggable corners. Keyboard: focus a corner and press arrow keys; Shift changes the requested step from 1 to 5 mm. Undo diagnostic motion restores the previous drawing.

    Practice: predict centered growth Practice: reference dimensions and freedom

    Count independent ways the geometry can still change

    Count independent ways the geometry can still change

    A degree of freedom (DOF) is one independent variable still available to change. Constraints remove freedom. Count the geometry's possible motion, not the number of icons.

    Simple, isolated 2D entities before any dimensions or relations
    EntityFree variablesDOF
    Pointx and y position2
    Nonzero line segmentx and y for each endpoint4
    CircleCenter x, center y, radius3
    Circular arcCenter x, center y, radius, two endpoint angles5

    A circle's diameter dimension removes one DOF; its center can still move in two directions. Making its center coincident with the origin removes those two. A line with one endpoint at the origin still has length and direction to determine.

    Supporting detail: Addendum 51 — Why subtracting one per relation gives wrong answers.

    A driving dimension controls size; a driven dimension reports it

    A driving dimension controls size; a driven dimension reports it

    A driving dimension is a constraint: changing its value asks the solver to change the geometry while keeping the other rules. Length, angle, radius, diameter, and location dimensions can all supply constraints.

    A driven or reference dimension measures a result already controlled elsewhere. It does not remove another DOF. For example, a circle whose size is set by a 24 mm driving diameter already has a 12 mm radius; a second driving radius dimension duplicates that control.

    Use a relation for an enduring geometric rule and a dimension for the independent value you intend to change. Two lengths that must remain equal need an equal relation and one driving length, rather than two unrelated numbers that happen to match today.

    Onshape automatically makes a newly added dimension driven if it would over-define the sketch. Check whether a displayed value is driving before expecting it to control geometry.

    Supporting detail: Addendum 52 — Software treatment of redundant dimensions.

    For drawing presentation and dimension placement, see Dimension Anatomy and Placement.

    Read the sketch state in the software you are using

    Read the sketch state in the software you are using

    • Under-defined / underconstrained: some position, orientation, or size remains free.
    • Fully defined / fully constrained: no free motion remains with the current driving values. Editing those values can still change the sketch.
    • Over-defined / overconstrained: dimensions or relations conflict or add control the solver treats as redundant. Repair the conflicting set.
    Documented colors for sketch geometry while editing; selection and hover highlighting are separate
    SoftwareUnder-definedFully definedProblems
    SOLIDWORKS 2026BlueBlackGeometry-status help identifies yellow for conflicting or invalid items and red for unsolvable items; a redundant driving dimension can be red.
    OnshapeBlueBlackRed geometry indicates a constraint problem. A problem constraint icon is white on red.

    Read status messages and inspect relations as well as color. One black edge does not prove that the entire sketch is fully defined. An under-defined construction line or endpoint can be easy to overlook.

    Supporting detail: Addendum 53 — Current vendor references for status colors.

    Fully define a sketch in a repeatable order; Checklist

    Fully define a sketch in a repeatable order

    • State what must stay aligned, centered, equal, or tangent when the size changes.
    • Choose the plane and an origin reference that suit that intent. Confirm the working units.
    • Draw the simplest useful entities. Check the automatic relations and remove unintended ones.
    • Connect the intended endpoints and apply the geometric relations that describe the shape.
    • Anchor the sketch's position to the origin or other stable references; control its orientation.
    • Add independent driving dimensions for the remaining sizes and locations.
    • Inspect the remaining free points and curves. Drag gently to diagnose motion, then undo the diagnostic move.
    • Resolve conflicts before adding more constraints. Inspect the whole sketch, including construction geometry.
    • Change one intended driving value, check that the sketch behaves correctly, then restore the value.

    Fully defined is a useful check, not proof of good design intent. Fixing a misplaced point can remove freedom without giving it the correct location. A sketch can be completely constrained by dimensions that make future edits awkward.

    Test design intent with a change, not just the starting shape; Practice

    Test design intent with a change, not just the starting shape

    Fresh practice part: a circular inspection plate. Sketch two circular boundaries for an annular plate. Put their common center at the origin; use concentric and separate diameter dimensions of 46 mm and 18 mm. Increasing the outer diameter to 58 mm should leave the inner opening centered and unchanged in size.

    Fresh practice part: a rectangular label blank. Use an axis-aligned rectangle with its lower-left corner at the origin, width 64 mm, and height 22 mm. Increasing the width to 80 mm should move the right edge while the left edge stays at the origin. If the intended part must grow equally left and right, choose a centered construction instead.

    These two origin choices describe different editing behavior. There is no single best anchor for every part. Decide what should stay put before dimensioning.

    Practice: count remaining freedom Practice: spot duplicate control

    Repair the unwanted rule, then check the intended change again

    Repair the unwanted rule, then check the intended change again

    When an added dimension causes an error, inspect what already controls that measurement. Keep the relation or dimension that expresses the intended design. Remove the duplicate, or make a measurement driven if it is only there to report a result.

    A horizontal line cannot also have a nonzero vertical separation between its endpoints. Equal circles cannot have different driving diameters. These are contradictions; adding still more dimensions will not solve them.

    SOLIDWORKS offers Display/Delete Relations and SketchXpert for diagnosis. Onshape's Constraint manager filters constraints and dimensions to help locate problems. A suggested deletion is still a design decision: check what behavior you would lose.

    Supporting detail: Addendum 54 — Redundancy is not the same as contradiction.

    Return to Geometric Relations in Sketches to compare rules, or Sketch Entities and Planes to review the geometry they act on.

    Engineering Graphics and CAD/CAD Modeling

    Feature-based Modeling

    Plan a solid part as a sequence of features, choose stable references, and test whether the model survives a change.

    Build the main shape, then add and remove material

    Build the main shape, then add and remove material

    A parametric model stores instructions for building a shape. Dimensions and relationships are inputs; the solid is the result. Change an input and rebuild to see the result update.

    The base feature creates the initial solid. Later features add material, remove material, or modify faces and edges. For a simple spacer, start with its main cross-section and extrude it. For a stepped round knob, a revolved section may describe the main shape more directly. There is often more than one valid feature sequence.

    A body is a connected piece of solid geometry. A SOLIDWORKS part file can contain multiple bodies. An Onshape Part Studio can create multiple parts from a shared feature list. Neither arrangement, by itself, defines assembly motion or assembly relationships.

    Start with sketch dimensions and relations in the Engineering Graphics collection. Then choose extrude or revolve for a straight or rotational shape, or sweep or loft for a path or a changing cross-section.

    The feature tree records a build sequence and its dependencies

    The feature tree records a build sequence and its dependencies

    Read the tree from the base feature toward the end. A feature that supplies a sketch, face, edge, or other reference is a parent; a feature that uses that reference is a child. A child can depend on more than one parent. Being later in the list does not, by itself, make a feature a direct child of every earlier feature.

    For example: a plate extrusion supplies a top face for a hole-position sketch. A hole feature uses that sketch. A pattern uses that hole as its seed. Delete the hole and the pattern loses its seed; delete the plate and the sketch loses its support as well. Inspect the deletion dialog before accepting dependent deletions.

    Rename features for their purpose, such as Main plate, Locating hole, and Hole row. Renaming a feature in the tree is different from renaming a referenced part file. File references need their own reference-aware workflow.

    Supporting detail: Addendum 55 — Why a small edit can break a later feature.

    Rollback lets you inspect an earlier stage without deleting later work; Checklist

    Rollback lets you inspect an earlier stage without deleting later work

    Move the rollback bar above later features to inspect or edit an earlier stage. Return it to the end when checking the completed part. Rollback is a temporary stopping point in regeneration. Suppression instead leaves a selected feature in the tree but excludes it from the active model; dependent features may also be affected. Hiding changes visibility, not the solid's definition.

    • Find the earliest feature that fails or produces the wrong shape.
    • Roll back to inspect the geometry and references available at that point.
    • Edit the sketch for its dimensions or relations; edit the feature for its operation, depth, direction, or selected references.
    • Roll forward to the end, rebuild, and inspect the downstream results.

    Supporting detail: Addendum 56 — Vendor help for history and rollback.

    Choose references that express what must stay aligned

    Choose references that express what must stay aligned

    A reference plane locates a sketch or defines symmetry. A reference axis supplies a direction or center of rotation. Neither adds material. Use the origin and default planes when they express the design; add offset, angled, or mid-planes when needed. Reference geometry can also have parents.

    Design intent is what should stay true when dimensions change. A centered plate should grow equally on both sides of its center plane. A hole required to pass through the plate should remain through when the plate gets thicker. A row of identical holes should share one seed definition and a spacing rule.

    Put major shape and functional references early. Add small edge treatments later when they are finishing details. This is a useful starting order, not a rule that every fillet must be last: a large blend that defines the main shape may belong before shelling or other features.

    Supporting detail: Addendum 57 — Fewest features is not always the best model.

    Check units, bodies, material, and mass after a change; Checklist; Practice

    Check units, bodies, material, and mass after a change

    Assign the intended material or density before relying on mass. A surface color is not evidence that density is correct. For a uniform solid, mass = density × volume. Compare volume with a simple estimate, and inspect unexpected mass or center-of-mass changes.

    A fresh example: a solid rectangular spacer measuring 30 × 20 × 8 mm has a volume of 4,800 mm³ = 4.8 cm³. With an assumed density of 2.50 g/cm³, its mass is 12.0 g. These are practice values, not a material specification. A hole should reduce that mass if the same body and density remain selected.

    • Confirm the document units and overall dimensions.
    • Confirm the expected body or part count and the scope of each add or cut.
    • Change one important dimension, rebuild, and check the intended relationships.
    • Check material assignment, selected bodies, and any mass overrides before trusting the result.

    Practice a mass check Practice dependencies

    Supporting detail: Addendum 58 — Mass properties are a check, not proof of a correct part.

    Engineering Graphics and CAD/CAD Modeling

    Extrude and Revolve

    Turn a sketch into a straight or rotational solid, and choose an end condition that preserves the intended shape when dimensions change.

    Extrude carries a cross-section in a straight direction

    Extrude carries a cross-section in a straight direction

    For a plain solid extrusion, select a closed sketch region and give it depth. A rectangular region makes a block; a circular region makes a cylinder. Without draft, the cross-section remains constant along the extrusion.

    A boss/base extrusion creates or adds solid material. An extruded cut removes material where the extrusion intersects the target solid. Check the arrow, preview, and selected bodies. A cut pointing away from the part cannot remove material from it.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A closed rectangle is carried along a depth direction to create a rectangular solid.
    Sketch → straight depth → solid. This schematic shows the geometry, not a software dialog.
    Three-step sequence: steps 1 and 2 across the top, then step 3 below. In section, a rectangular sketch on a block is cut downward to leave a flat-bottomed pocket.
    Section through a rectangular cut: the floor and surrounding body remain.

    In Onshape, choose the result operation New, Add, or Remove. In SOLIDWORKS, check the boss/cut command and merge or feature scope settings. Adding touching material and creating a separate body are different intentions.

    Supporting detail: Addendum 59 — Closed profiles, thin features, and surfaces.

    Choose the end condition for what should happen after an edit; Interactive; Practice

    Choose the end condition for what should happen after an edit

    ConditionWhat controls the endUse when
    BlindA specified distance in the selected direction.A pocket must keep a particular depth.
    Through allAll target material along the selected direction.A cut must remain through as the part thickens. Check body scope and one- versus two-direction settings.
    Up to nextThe next terminating surface that intercepts the entire profile.The next suitable boundary is the intended stop. It is not simply the first edge encountered.
    Up to surface / faceA selected terminating surface or face.The feature must follow that particular boundary when it moves. The selection becomes a dependency.
    Mid-planeA total depth split equally about the sketch plane.The part must stay centered. In SOLIDWORKS, a 14 mm Mid Plane depth extends 7 mm each way.

    Worked thickness edit. One rectangular cut starts on the top face of one flat plate, travels downward normal to that face, and removes material from that selected body only. Compare a distance-controlled blind cut with a through-all cut before and after the plate becomes thicker.

    All three sections use the same vertical scale: 8 drawing units per millimeter.

    BLIND 12 · PLATE 10Open · floor 0 mm
    The requested blind distance reaches beyond this plate; actual removal stops at the body boundary.
    BLIND 12 · PLATE 16Closed · floor 4 mm
    The blind distance stays 12 mm, so the later thickness edit leaves a floor.
    THROUGH ALL · PLATE 16Open · floor 0 mm
    Through all follows this selected plate in the stated direction.
    Design goalChoice that survives the editWhy
    Opening must stay throughThrough allThe termination follows the selected plate thickness.
    Pocket must retain a floorBlind, with a depth smaller than the final thicknessThe fixed distance intentionally stops before the far face.

    This teaching model does not cover up-to-face, up-to-next, multiple bodies, opposite directions or revolved cuts. Check the selected sketch region, direction and body scope in the CAD preview.

    Do not substitute an oversized blind cut for a through-all requirement. It may work today and leave a thin floor after a later edit. Conversely, through all is wrong for a pocket that must retain its floor.

    Onshape uses a Symmetric option for supported end types. Dialog names and available conditions depend on the selected operation; inspect the preview and measured result rather than transferring every setting by name.

    Practice end conditions Practice symmetric depth

    Supporting detail: Addendum 60 — Vendor help for extrusion boundaries.

    Revolve rotates a section around an axis

    Revolve rotates a section around an axis

    Select a section, an axis of rotation, and an angle. A full turn is 360°; a smaller angle produces a partial rotational shape. A boss revolve adds material, and a revolved cut removes it. Start with a closed section on one side of the axis for a straightforward solid revolve.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A rectangular section offset from a vertical axis rotates through 360 degrees to make a hollow cylindrical sleeve.
    The gap between the section and the axis becomes the bore. Rotating a section that reaches the axis can instead make a solid center.

    A straight sketch line, centerline, or reference axis can define rotation when supported by the command. The axis must be deliberately located. A diameter describes the distance across a round shape; the distance from the axis to its outer wall is the radius.

    A stepped sleeve can often be built with one revolved section including its bore. Repeated extrusions and cuts can also build it, but put the coaxial steps under separate controls. Choose the sequence that makes the important dimensions easiest to change.

    Supporting detail: Addendum 61 — Check overlap and axis selection before adding complexity.

    Pick the base feature from the shape's main organizing rule; Practice

    Pick the base feature from the shape's main organizing rule

    Use extrusion when a useful section stays the same along a straight direction. Use revolution when a useful section repeats around an axis. A cylinder can be made either way. A rotationally stepped part often makes the reason for choosing revolve clearer than a plain cylinder does.

    Before accepting either feature, confirm the profile, direction or axis, end condition or angle, and result body. Then make one trial dimension change. Does the model still express the intent described in Feature-based Modeling?

    Practice choosing a base Practice a scoped feature count

    Engineering Graphics and CAD/CAD Modeling

    Sweeps and Lofts

    Use a sweep to carry a section along a path and a loft to transition through ordered sections, with references that control the result.

    A sweep needs a profile and a path

    A sweep needs a profile and a path

    A profile describes the cross-section; a path describes where it travels. A circular profile swept around a smooth bend makes a bent solid rod. An annular profile can make a tube. For a basic sweep, keep the section size constant and choose how it stays oriented along the path.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A circular profile at the start of a curved path sweeps into a bent rod with a circular cross-section.
    Profile + path → sweep → bent rod. The path is a reference curve, not another solid.

    Place the profile on a plane normal (perpendicular) to the path at its start for an easy first construction. Constrain its position to the path. A shape that looks connected in one view can still be separated in three dimensions. Select the complete intended path, not a neighboring model edge.

    A sweep can create material or remove it from an existing part. Advanced sweep options can control twist or scaling; a constant circular section is a simpler starting case. See Onshape: Sweep.

    Sweep lab: how tight can a bend be before a thick profile folds?; Interactive

    Sweep lab: how tight can a bend be before a thick profile folds?

    Choose a profile and a path, then tighten the bend. Watch where the inside of the sweep turns red: there, the profile reaches the centre of the bend and the inner wall has to fold back through itself.

    The rule this lab tests. Carry a profile along a path. At each point the path has a bend radius ρ: the radius of the circle that best fits the path there, measured to its centre of curvature. The profile also has a reach toward that centre: how far its edge extends from the path toward the inside of the bend. The inner wall folds through itself where

    reach toward the centre of curvature ≥ local bend radius ρ

    For a round rod centred on the path, the reach is its radius, so a rod of diameter D fails around a bend when D/2 ≥ ρ. Exactly equal is already a failure: the inner wall shrinks to an edge at the centre of curvature.

    BUILDS · Ø16 rod, 12 mm bendØ16 circle · half-width across the bend 8 mm+ centre of curvature at the tightest bendbend radius 12 mm · reach 8 mmBuilds: no fold and no clash
    Reach 8 mm is less than the 12 mm bend radius, so the inner edge stays a smaller arc with 4 mm to spare.
    FAILS · Ø30 rod, 12 mm bendØ30 circle · half-width across the bend 15 mm+ centre of curvature at the tightest bendbend radius 12 mm · reach 15 mmFails · local fold
    Reach 15 mm passes the 12 mm bend radius. The inner edge (red) passes the centre of curvature and runs backwards on the far side, folding the wall through itself.
    Profile on a 12 mm arcReach toward centreResult
    Ø16 mm rod8 mmBuilds (8 < 12)
    Ø24 mm rod12 mmFails: inner wall collapses to an edge (12 = 12)
    Ø30 mm rod15 mmFails: folds (15 > 12)
    30 × 15 mm bar, 30 mm side across the bend15 mmFails: folds
    Same bar turned, 15 mm side across the bend7.5 mmBuilds

    Only the local bend matters for this test. On an S-curve the bend radius changes along the path, so the failure appears only near the tightest bends. Here a Ø20 mm rod (reach 10 mm) follows an S-curve whose tightest bend radius is 8 mm: 6% of the path fails.

    S-CURVE · Ø20 rod, tightest bend 8 mmred: reach toward the centre ≥ local bend radius0481216path startend, 226 mm alongmmbend radiusreach toward centre
    Where the reach line rises above the bend-radius line, that stretch of the sweep folds (red bands).

    A passing local test is not a complete check. This lab calls a sweep “builds” only on the U-bend, where the geometry also rules out clashes; anywhere else a passing local test is reported as only that, with global clearance not established. A Ø20 mm wire wound with a 30 mm coil radius bends gently (bend radius 30.2 mm), but with a 16 mm pitch neighbouring turns are only 15.9 mm apart, so the wire hits the next coil. Coils collide: neighbouring turns are 15.94 mm apart along the chord between them, but the profile needs 20 mm. The local bend test cannot see this clash.

    HELIX · no local fold, but the coils collideFails: neighbouring coils collide
    The local test passes everywhere, yet the turns overlap. A real CAD check also looks for clashes between distant parts of the same feature.

    Teaching model: the profile is centred on the path and carried without avoidable twist (a rotation-minimising frame). The red regions come from the local test only. It is not a complete validity check. The helix chord check can prove that neighbouring coils collide, never that they clear. A given CAD product may report failures differently or offer other orientation options. Sources: Patrikalakis, Maekawa and Cho, Local self-intersection of pipe surfaces and Global self-intersection of pipe surfaces; Onshape: Sweep.

    A loft passes through profiles selected in order

    A loft passes through profiles selected in order

    A loft transitions between two or more sections. Put sketches on suitable planes, then select the sections in the order the shape should pass through them. A broad oval transitioning to a smaller oval is a simple example; the section size changes along the length.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. Three oval profiles on separated planes are selected from bottom to top and joined into a tapered transition. A guide touches the outside of every profile.
    Ordered sections → transition → solid. A guide can control the side between the sections.

    Use a guide curve when the profiles alone do not control the shape between them. For a straightforward boundary guide, constrain it to meet every profile at the intended boundary point. A Pierce relation can locate a sketch point where a curve crosses that sketch plane. Do not accept a connection solely because it looks right in an isometric view.

    Match corresponding locations around successive profiles. If one section's corner connects to an unrelated corner on the next, the loft can twist. Inspect connection handles and a section view before adding more profiles.

    Supporting detail: Addendum 62 — More profiles do not automatically make a better surface.

    Loft lab: what moving a start point or reordering profiles does; Interactive

    Loft lab: what moving a start point or reordering profiles does

    Three profiles stay in place: a square, a circle and a slot. Change only which points the loft pairs and the order you select the profiles, then watch the connector lines twist, pinch or double back.

    What decides a loft’s shape. Each profile is divided into the same number of points, counted from its start point (the connector) in the same direction. Point 1 of the first profile joins point 1 of the next, and so on; the loft passes through the profiles in the order selected. Three profiles sit on parallel planes: a 60 mm square at the bottom, a Ø44 mm circle 45 mm up, and a 56 × 24 mm slot at 90 mm.

    MATCHED1 square2 circle3 slotMatched · sections checked
    Matched start points: each connector runs straight from square to circle to slot.
    CIRCLE START +90°1 square2 circle3 slotTwisted · sections checked
    Circle start point moved 90°: the connectors spiral. No checked section crosses itself, but it is twisted.
    CIRCLE START +180°1 square2 circle3 slotSections pinch or cross
    Circle start point moved 180°: paired vertices sit on opposite sides, so sections pass through the middle and cross themselves (red).
    ORDER: SQUARE, SLOT, CIRCLE1 square2 slot3 circleWrong order · doubles back
    Selected square, slot, circle: the loft climbs to the slot, then comes back down to the circle through heights it already occupies (red).
    ChangeResultFix
    Start points do not correspondTwist; a large mismatch pinches or crosses itselfLine up the connectors or start points
    Profiles selected out of their order along the partLoft doubles back across heights already occupiedSelect profiles in sequence
    Whole selection reversedSame surface, built from the other endNothing to fix

    Teaching model: every profile runs counter-clockwise, and corresponding points are joined by a smooth curve through all three profiles. A profile drawn in the opposite direction is a separate problem, not modelled here. Twist and crossing come from the actual sections. Source: Onshape: Loft (sequential profile order; connections control twist).

    Use the controlling geometry to choose sweep or loft; Practice

    Use the controlling geometry to choose sweep or loft

    What you knowFirst feature to considerWhat to inspect
    One section following a bent centerlineSweepPath continuity, section position, and orientation.
    Different sections at several locationsLoftProfile order, connections, and shape between sections.
    One section along a straight directionExtrudeDepth or end condition.
    A section repeated around an axisRevolveAxis position and rotation angle.

    These are starting choices, not exclusive capabilities. For example, a loft can follow a centerline, and a sweep can vary with advanced controls. Prefer the feature that states the intended change clearly.

    Practice profile and path Practice changing sections

    Challenge: choose the feature, then the one input that fixes it; Interactive

    Challenge: choose the feature, then the one input that fixes it

    Each target below comes with a failing attempt. Name the feature that states the shape, then pick the change that makes the attempt match the target.

    Choose the feature, then the input to change. For each target, decide whether a sweep, loft or extrude states it, then which change fixes the failing attempt.

    1. U-shaped handrail. One Ø20 mm round section follows a U-shaped centreline with a 30 mm bend radius. Current attempt: fails: the inner wall folds through itself.

      Answer

      Sweep. Yes: one constant section follows a bent centreline, which is what a sweep states. Change: Open the bend radius to 30 mm.

    2. Square-to-round duct transition. A duct changes from a 60 mm square, through a Ø44 mm circle, to a 56 × 24 mm slot, with straight, untwisted sides. Current attempt: twisted: no crossing section found.

      Answer

      Loft. Yes: the section changes shape at known positions, which is what a loft states. Change: Move the circle’s start point back to 0° so it lines up with the square and slot.

    3. Three-section transition built out of order. The same square → circle → slot duct, built bottom to top. Current attempt: wrong shape: the loft doubles back.

      Answer

      Loft. Yes: three different sections at fixed heights. Change: Select square, circle, slot: the order the profiles sit along the part.

    4. Compression spring. Ø16 mm round wire wound with a 24 mm coil radius and a 28 mm pitch. Current attempt: fails: neighbouring coils collide.

      Answer

      Sweep. Yes: one wire section follows a helical path. Change: Increase the pitch to 28 mm.

    Troubleshoot the inputs before changing every option; Checklist

    Troubleshoot the inputs before changing every option

    • Check that the selected profile regions match the intended solid, surface, or thin result.
    • For a sweep, check path continuity and the profile's location and orientation.
    • For a loft, check profile order and each intended guide intersection.
    • Look for self-intersection: a thick swept section may overlap itself around a tight bend.
    • Inspect sections and confirm the expected part count; repair the first failed reference.

    Shelling a complicated loft is a separate geometry problem: offset walls can collide where the shape becomes tight. Build and inspect the outer shape first, then check the wall thickness. See shell and other applied features.

    Engineering Graphics and CAD/CAD Modeling

    Patterns, Mirror, and Applied Features

    Repeat geometry with a rule, model useful hole information, and finish a solid with edge treatments, shell, draft, and ribs.

    Pattern a seed when the copies should change together; Practice

    Pattern a seed when the copies should change together

    A seed is the original feature being repeated. A feature pattern makes the repetition explicit: edit the seed's size once and rebuild the copies. Model independent features when their sizes or locations must change independently.

    A linear pattern uses a direction, spacing, and count. For a single-direction row with N total instances including the seed, the distance from first center to last is (N − 1) × spacing. Some dialogs also offer a total-span mode; check which distance the field means.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. One hole is selected as the seed, a horizontal direction and spacing are set, and a row of four equally spaced holes results.
    Seed → direction and spacing → repeated features.

    A circular pattern repeats around an axis. N evenly spaced instances around a complete circle have an angular pitch of 360°/N. A partial arc with both endpoints occupied instead has N − 1 intervals across that arc. Inspect whether the dialog asks for total angle or angle between instances.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A hole offset from a center axis is repeated at four quarter-turn locations around the axis.
    Seed + axis → full-circle spacing → four total holes.

    Choose feature, face, or body/part pattern deliberately. A feature pattern repeats selected operations; a body/part pattern repeats a larger solid. Check target bodies, skipped instances, and whether every copy actually intersects the intended material.

    Supporting detail: Addendum 63 — Copied geometry and recalculated end conditions can differ.

    Practice linear spacing Practice angular spacing

    Mirror across a plane when symmetry is the rule; Practice

    Mirror across a plane when symmetry is the rule

    A mirror reflects selected features or bodies across a plane. Corresponding points lie at equal distances on opposite sides. It is not a rotation: an asymmetric shape changes handedness.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. An L-shaped tab on the left of a center plane reflects to an oppositely handed tab at the same distance on the right.
    Selected geometry + symmetry plane → reflected geometry.

    A stable center plane is usually a better symmetry reference than a face likely to move independently. Check whether the mirror should join material into one body or create another. Assemblies use separate tools to position components; part-level mirror features do not define assembly motion.

    See Onshape: Mirror for selection and result options.

    Practice symmetry

    Hole features store type and size as well as position

    Hole features store type and size as well as position

    Use a hole feature when the hole needs structured information such as a fastener size, fit, counterbore, countersink, or tapped-hole specification. A counterbore is a larger cylindrical recess; a countersink is a conical recess. A plain circular cut can make geometry, but does not automatically carry the same hole definition.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A center point locates a hole; the counterbore type specifies a wide cylindrical recess over a smaller bore; the sectioned result shows both diameters.
    Position + hole definition → modeled hole. Section view shows the recess; no thread geometry is implied.

    In SOLIDWORKS Hole Wizard, use Type for the hole parameters and Positions for its centers. Select the appropriate standard, type, size, fit where offered, and end condition. Locate the centers with dimensions and relations. Different hole types require separate Hole Wizard features.

    For tapped holes, distinguish drill depth from thread depth. A cosmetic thread represents thread information without cutting a helical groove in the solid. Inspect the selected thread option before expecting detailed thread geometry in an export.

    Read hole callouts and drawing symbols in the Engineering Graphics dimensioning topics. This page covers the model feature, not callout syntax.

    Supporting detail: Addendum 64 — Hole options depend on type and software version.

    Fillet rounds an edge; chamfer bevels it

    Fillet rounds an edge; chamfer bevels it

    A fillet creates a rounded transition. A chamfer creates a beveled transition. Select the intended edges, set the radius or chamfer dimensions, and inspect the preview all the way around the selection. A small radius can still fail where neighboring faces leave too little room.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A sharp outside corner is selected, a radius is applied, and a rounded corner replaces it in section.
    Fillet: selected edge → radius → curved transition.
    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A sharp outside corner is selected, two equal setback distances are specified, and a straight bevel replaces it in section.
    Chamfer: selected edge → setback dimensions → straight bevel in section.

    Keep edge treatments separate when they have different functions or are likely to change independently. Cosmetic edge breaks often belong late; a large blend that controls the main shape may belong early. See planning feature order.

    Shell hollows a solid and leaves a controlled wall; Practice

    Shell hollows a solid and leaves a controlled wall

    Select faces to remove and specify the remaining wall thickness. Removing the top face of a block makes an open container; keeping all faces can make an enclosed cavity. Check whether the thickness is offset inward or outward.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A solid block has its top face selected for removal; a wall thickness is set; the sectioned result is an open container with side walls and a floor.
    Solid + opening face → wall thickness → hollow part, shown in section.

    If shell fails, inspect small radii and narrow regions where offset faces collide. Try a simpler outer shape or revisit the intended thickness. Do not silently reduce a required wall just to make the command succeed. See Onshape: Shell.

    Practice hollowing a part

    Draft tapers faces; a rib adds a thin support; Practice

    Draft tapers faces; a rib adds a thin support

    Draft inclines faces relative to a pull direction, often to help a molded part release. In a neutral-plane construction, that reference keeps its size while selected side faces tilt. Check the direction and which end grows or shrinks. There is no universal draft angle for every material and process.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. Vertical sides of a block are selected with its bottom as the neutral plane; the sides tilt inward toward the top while the bottom width stays fixed.
    Faces + neutral plane → angle → tapered sides, shown in section.

    A rib adds a thin web between supporting regions. It usually starts from sketch curves plus a thickness and direction. Although grouped here with finishing features, a rib needs sketch geometry. Check that it meets the intended walls and merges with the intended part.

    Three-step sequence: steps 1 and 2 across the top, then step 3 below. A diagonal sketch line bridges the corner of an L-shaped support; a rib thickness is specified; a triangular web joins the two legs.
    Support + sketch → thickness → reinforcing web. Thickness runs across the sketch plane.

    See Onshape: Draft, Rib, and the feature tool glossary. After any applied feature, rebuild, inspect the section, and make a trial change to its parent geometry.

    Practice support features Practice draft

    Engineering Graphics and CAD/Assemblies

    Assembly Files and Mates

    Keep component references intact and choose mates that locate parts while preserving their intended motion.

    An assembly records which parts belong together and how they fit

    An assembly records which parts belong together and how they fit

    A part defines a component's shape. An assembly places instances of parts and subassemblies and records relationships between them. Two instances of one part can occupy different positions while using the same part definition.

    In a file-based SOLIDWORKS assembly, the .SLDASM normally references external .SLDPRT and other assembly files. An assembly drawing references the assembly. Sending only the assembly file can leave the recipient without its components. Virtual components are an exception: their definitions can be stored inside the assembly.

    Onshape organizes Part Studios, Assemblies, and Drawings as tabs in documents. Inserted instances reference their source definitions; a tab name is not a Windows filename. Share the document with the appropriate access and identify the intended version when a fixed design state matters.

    Supporting detail: Addendum 65 — Definitions, instances, and design changes.

    Rename and package files with their references; Checklist

    Rename and package files with their references

    Renaming or moving a component in ordinary File Explorer can leave an assembly looking for its old name or location. Use the CAD system's reference-aware rename or move workflow. Changing a display name in the tree is not necessarily changing the file name.

    • Save a recoverable copy before reorganizing an assembly's files.
    • Use the supported rename workflow, include affected assemblies and drawings, and save the referencing documents.
    • For file-based SOLIDWORKS sharing, use Pack and Go where available. Review the file list, drawing inclusion, library components, and destination.
    • Open the packaged assembly from its destination and inspect the resolved reference paths. Confirm it is not quietly loading parts from the original folders.

    Supporting detail: Addendum 66 — Vendor help for renaming and sharing.

    Ground a base, then count the motion you intend to keep

    Ground a base, then count the motion you intend to keep

    A free rigid component in three-dimensional space has six degrees of freedom (DOF): translation along three axes and rotation about three axes. A degree of freedom is an independent motion, not a count of arrows or mates.

    A free block can translate along x, y, and z and rotate about x, y, and z. After grounding the same block, none of those motions remains.
    Grounding removes motion relative to the assembly reference frame.

    Choose a base or housing as the reference. Fix it, or fully locate it to the assembly origin and planes. In SOLIDWORKS, insertion options include fixing only the first component, fixing inserted components, or leaving them floating. Check the actual state; do not assume that the first component is always fixed. Fixing a base away from the origin holds it there; it does not move it to the origin.

    A lever should still rotate about its pivot. A cover should stay put. Fully locating every moving part would turn a mechanism into a rigid model.

    Supporting detail: Addendum 67 — Check the insertion setting.

    Use geometric mates to describe the intended contact

    Use geometric mates to describe the intended contact

    Select the actual locating faces, axes, or reference planes. The same mate name can accept different geometry, so its effect depends on what you select. The diagrams below are schematic before/after comparisons, not complete constraints for whole assemblies.

    Coincident
    For two planar faces, put their supporting planes together. The faces can still slide in that plane and rotate about its normal. Coincident planes do not guarantee that finite faces overlap.
    Concentric
    Put two cylindrical axes on the same line. Without a rotation lock or other mates, a shaft can still slide along and rotate about that line.
    Before: two separated planar faces. After: their planes coincide; in-plane sliding and spin remain.
    Before: a shaft axis is offset from a bore axis. After: the axes coincide; axial slide and spin remain.

    Supporting detail: Addendum 68 — Why subtracting one DOF per mate gives the wrong answer.

    Test a shaft joint: keep the motion the design needs; Interactive; Practice

    Test a shaft joint: keep the motion the design needs

    The housing is grounded. The shaft and its attached lever start with their axes aligned to the housing bore. Predict the motions left, test them, then seat the shoulder. Finally add angular alignment: does a hinge still work?

    Worked experiment: 2 → 1 → 0 independent motions

    This original ideal joint begins after axis alignment, not as a free rigid body. Its only coordinates are axial position z in millimeters and spin θ in degrees. The housing is grounded; the lever moves with the shaft.

    SIDE · +z →END · toward −Z z = 0; slide blockedθ = 65°; spin free
    Worked hinge state: shoulder at the housing datum, z = 0 mm; lever at θ = 65°. Looking toward −Z in the end view, positive spin is counterclockwise. Dashed lines show the joint axis and reference datums.
    Conditions remove independent motions, not one freedom per mate icon
    Condition after built-in axis alignmentExample coordinatesWhat can move?
    Neither additional conditionz = 12 mm, θ = 35° → test: 22 mm, 65°Slide + spin: 2 DOF
    Seat shoulder at z = 0z = 0 mm, θ = 65°Spin only: 1 DOF. Hinge goal met.
    Also align lever at θ = 0°z = 0 mm, θ = 0°Neither: 0 DOF. Fixed goal met; hinge goal defeated.
    Angular alignment onlyz may vary, θ = 0°Slide only: 1 DOF. Slider goal met.

    Diagnose and recover: to restore the hinge, remove angular alignment while keeping the shoulder seated. The shaft can turn again. For a slider, remove the shoulder condition and retain angular alignment. Choosing a goal alone does not change conditions.

    The shoulder condition enforces z = 0; angular alignment enforces θ = 0°. They do not freeze an arbitrary current placement. Removing a condition permits motion without itself moving the component. Angles wrap every 360°.

    Model limits: axial travel −30 to +30 mm is a declared lab range, not physical stops. Axis alignment and rigid components are built in. Shoulder seating means ideal plane coincidence, holding z = 0 in both directions; physical shoulder contact alone would not retain a shaft against separation. Contact, collision/interference, friction and load capacity are outside this model. Schematic overlap does not establish a fit or clearance.

    In a SOLIDWORKS geometric-mate sequence, concentric alignment followed by shoulder-face coincidence can leave shaft rotation free. This lab's conditions illustrate the resulting motion; they are not a vendor command recorder. Onshape expresses joint motion through mate connectors: Cylindrical permits axial translation and rotation (Tz, Rz), while Revolute permits rotation (Rz). These are not a one-to-one mapping of the SOLIDWORKS steps.

    For coupled shaft rotations, continue with Gear Ratios. Diagnose a locked hinge Preserve slider motion

    Parallel and perpendicular mates set orientation

    Parallel and perpendicular mates set orientation

    Parallel keeps selected planes parallel without setting their separation. Perpendicular keeps selected planes at a right angle. Neither condition alone fully locates the part. These diagrams show the planes edge-on.

    Before: two planes have different orientations. After: the planes are parallel with a gap that is not fixed by this mate.
    Before: two planes meet at an oblique angle. After: the planes are at 90 degrees, without a complete location constraint.
    Distance, angle, and tangent mates control gaps and contact

    Distance, angle, and tangent mates control gaps and contact

    Distance sets a separation between selected entities. For parallel planar faces, use the normal gap, not a slanted edge length. Angle sets the angle between selected entities; check alignment and direction so the model uses the intended side of the angle.

    Before: parallel faces have an unspecified gap. After: the normal gap is the specified distance d.
    Before: planes have an unspecified angle. After: their angle is set to 30 degrees.

    Tangent keeps compatible curved and planar or curved surfaces touching tangentially. Tangency alone does not enforce rolling without slipping.

    Before: a circular surface is separated from a plane. After: it touches the plane tangentially; rolling is not implied.
    Choose a joint or mechanical relationship when motion is the point

    Choose a joint or mechanical relationship when motion is the point

    For a simple lever on a grounded pin, align the pivot axes and locate the lever axially. Leave rotation free. A hinge mate expresses this single rotational freedom directly. In Onshape, a Revolute mate serves that joint purpose; Cylindrical allows axial slide and spin, Slider allows one translation, and Fastened allows no relative motion. Mate connectors establish the joint frames.

    A slot mate locates a pin or similar feature relative to a slot. Select free travel or a prescribed position to match the design; other motions depend on the selections and remaining mates. Onshape's Pin Slot mate allows rotation about the connector's Z axis and translation along its X axis. Set appropriate travel limits; it is not an identical set of SOLIDWORKS slot options.

    A gear mate or gear relation couples rotations by a ratio. Locate the shafts first. The relation does not create teeth or prove they mesh without interference. Use Gear Ratios for the ratio calculation and Torque for the separate question of turning effort.

    Before and after comparisons: a loose lever becomes a hinge with only pivot rotation; an offset pin is guided into a slot; independently turning shafts become ratio-coupled.

    Supporting detail: Addendum 69 — Compare vendor joint vocabulary.

    Build reusable parts and subassemblies with deliberate dependencies; Practice

    Build reusable parts and subassemblies with deliberate dependencies

    Bottom-up design starts with existing parts and brings them into an assembly. Top-down design starts with an overall layout or shared design references and develops parts around them. A mixed approach is common: use a shared layout for custom plates and insert purchased hardware.

    A subassembly groups parts into a reusable unit. Give it a useful function, such as a pivot cartridge, rather than hiding unrelated parts in it. Check whether its internal joints are allowed to move at the parent level; a rigid subassembly can make a working joint appear locked.

    Top-down references can keep mating holes aligned when the layout changes, but they also create dependencies. Keep the direction of those dependencies understandable and check them when copying or sharing the design.

    Supporting detail: Addendum 70 — What makes a feature top-down?.

    Use SOLIDWORKS Toolbox or Onshape Standard Content, where available, for standard hardware. Choose the standard, size, thread pitch, length, and material or grade deliberately. A visually similar bolt or an automatic size suggestion is not a completed fastener selection.

    Supporting detail: Addendum 71 — Library hardware still needs checking.

    For sketching and part-modeling topics, browse Engineering Graphics and CAD. Continue with Checking CAD Assemblies and Exploded Views and Bills of Materials.

    Practice shaft freedom Choose locating mates

    Engineering Graphics and CAD/Assemblies

    Checking CAD Assemblies

    Diagnose mate errors, inspect overlap and clearance, and test the intended motion before trusting an assembly model.

    Judge remaining motion against the design intent

    Judge remaining motion against the design intent

    A successful rebuild means the CAD system can solve the model. It does not mean the model describes the mechanism you intended. Try moving each component and name the motion that should remain.

    Under-mated means freedom remains. That is a defect for a loose cover, but rotation at a lever pivot can be intentional. Over-mated or conflicting constraints ask for relationships that the solver cannot satisfy together. A redundant constraint repeats an existing condition; it adds no useful location and can complicate diagnosis.

    For a shaft with concentric axes and seated shoulder faces, one rotation remains. Adding another mate that merely keeps those axes parallel is redundant. Adding an angle mate to lock that remaining rotation may be correct for a stationary shaft and wrong for a rotating lever. Review Assembly Files and Mates for the geometry.

    Repair the cause of a mate error before adding more mates; Checklist

    Repair the cause of a mate error before adding more mates

    • Read the reported mate error and identify the first failed relationship, rather than only the later errors it causes.
    • Check which component is grounded and whether a moving part was fixed accidentally.
    • Inspect selected faces and axes, alignment direction, offsets, and angle values.
    • Check whether an edit removed or replaced the geometry used by a mate.
    • Temporarily suppress a suspect mate to isolate the conflict, then repair or remove the unnecessary relationship.
    • Rebuild and test motion again, including motion inside subassemblies at the parent level.

    Do not force incompatible hole locations together by adding duplicate constraints. Determine whether the parts, the chosen references, or the intended fit are wrong.

    Check interference and clearance as different questions

    Check interference and clearance as different questions

    Interference is shared volume: two solid parts occupy the same space. Clearance is the gap between parts. A model with no overlap may still lack enough room for movement, manufacturing variation, or tool access.

    Three comparisons show overlapping parts, touching parts, and parts separated by a gap. No overlap alone does not prove adequate clearance.

    Run interference detection on the relevant components in the intended configuration and position. Inspect each result. An intentional press fit or simplified thread representation can produce overlap, but an unwanted bolt tip inside a moving path needs attention. Record the reason for any accepted interference.

    Supporting detail: Addendum 72 — Selection scope can hide an interference.

    Move the mechanism through its intended range; Checklist; Practice

    Move the mechanism through its intended range

    Move the input joint slowly and watch the connected parts. Test intermediate positions as well as endpoints: a lever can clear a housing at both ends and strike it halfway through. Check which mate limits apply and whether the model passes through solid geometry because collision checking is not active.

    A motion preview checks the constraints represented in that preview. It does not automatically prove contact behavior, load capacity, friction, or real-world operation. In particular, a gear relation can drive two rotations even when the modeled teeth do not mesh correctly.

    • Confirm that the input moves and connected parts follow in the expected direction.
    • Inspect travel limits and intermediate positions for collisions and small gaps.
    • Check that the components can be assembled and tools can reach the fasteners.
    • Rebuild after changes and repeat the affected motion and interference checks.
    • Review the final drawing and BOM against the checked assembly.

    Supporting detail: Addendum 73 — A joint preview is not always a full-assembly test.

    Spot a redundant mate Plan a motion check

    Engineering Graphics and CAD/Assemblies

    Exploded Views and Bills of Materials

    Show how components fit together and connect drawing balloons to clear part identities and quantities.

    An exploded view separates parts to explain their relationship

    An exploded view separates parts to explain their relationship

    An assembled view shows the working arrangement. An exploded view spaces components apart so the reader can identify them and follow how they fit. The separation is for communication; it is not an operating clearance or a change to the part geometry.

    Separate components along understandable directions, keep related parts aligned, and use explode lines where the connection would otherwise be unclear. Preserve the working assembly and create a saved exploded view rather than deleting mates to pull the model apart.

    Side schematic of a pivot stack, assembled and exploded along one axis. Balloons identify support 1, lever 2, pin 3, washers 4 at two positions, and retainer 5.
    Original teaching schematic: the pin passes through the aligned holes; a retainer holds its end. Both washers use item 4. No manufacturing dimensions or fit are implied.

    Supporting detail: Addendum 74 — Use the saved view in a drawing.

    A balloon finds a BOM row; a part number identifies the component

    A balloon finds a BOM row; a part number identifies the component

    A bill of materials (BOM) lists the components required for the stated assembly. A drawing balloon points to a component and usually shows its BOM item number. The item number is a row identifier in that drawing's list. The part number identifies the part for reuse, manufacture, or purchase.

    One teaching pivot assembly — quantities per assembly
    ItemPart numberDescriptionQuantity
    1PV-110Support1
    2PV-210Lever1
    3PV-310Pivot pin1
    4HW-410Thrust washer2
    5HW-510Pin retainer1

    Balloon 4 identifies HW-410, not four washers. Its quantity is two per assembly. This list has five distinct rows and six component instances. Repeated instances of the same specified part share an item number; different sizes or variants need distinguishable identities.

    Supporting detail: Addendum 75 — Linked tables reduce manual mismatches.

    Decide whether the BOM lists units or their internal parts

    Decide whether the BOM lists units or their internal parts

    A top-level list can show a purchased subassembly as one unit. A structured list can show the assembly hierarchy, while a flattened list collects the underlying components without that hierarchy. State the scope before interpreting a quantity. Do not order a complete unit and all its contents accidentally.

    Verify part numbers, descriptions, quantities, and relevant configuration or revision information. A library model's filename is not automatically a useful purchasing description. The teaching identifiers above are examples, not an orderable hardware specification.

    Supporting detail: Addendum 76 — Subassembly display changes what the table means.

    Review the assembly drawing as an identification tool; Checklist; Practice

    Review the assembly drawing as an identification tool

    • Show an assembled view that makes the working arrangement understandable.
    • Add an exploded or section view where hidden relationships need explanation.
    • Follow each balloon leader to the correct component and match its number to the BOM.
    • Count repeated components and compare the counts with the stated BOM scope.
    • Check the drawing's design state, units, scale, and necessary assembly notes.

    An assembly drawing explains how parts belong together. Individual part drawings supply the manufacturing detail for those parts; do not crowd every part dimension onto an assembly view. See Choosing Drawing Views and the Engineering Graphics and CAD collection for related drawing topics.

    Read a balloon Count repeated parts

    Engineering Graphics and CAD/CAD Modeling

    CAD Certifications

    Compare current mechanical CAD certification paths, distinguish requirements from recommendations, and verify the route before registering.

    Use a certification to document assessed skills, not to replace design experience

    Use a certification to document assessed skills, not to replace design experience

    A CAD certification is a provider's record that you passed a defined assessment. Depending on the program, that assessment may cover drawing interpretation, sketches, parts, assemblies, documentation, collaboration, manufacturing, or analysis. It can give a learner a concrete practice goal and give an employer one more piece of evidence about a specific product or workflow.

    Its meaning is bounded. A credential does not guarantee employment, prove that every model is manufacturable, or replace a portfolio, coursework, supervised practice, and engineering judgment. Product names and versions also matter: proficiency in one CAD system does not automatically transfer to every other system.

    This overview leads with mechanical CAD. Architecture and construction, CAM, simulation, additive manufacturing, product-data management, and platform roles are useful branches when they match the work you want to do. Program information below was checked against official sources on October 29, 2026; recheck the linked catalog before registering.

    Choose the product and work first, then the credential level

    Choose the product and work first, then the credential level

    Do not begin by looking for a universal Associate → Professional → Expert ladder. Providers use those words differently, and some products offer only selected levels. Begin with the software and tasks used in your course, internship, workplace, or intended field.

    Core mechanical design
    Look for sketching, parametric part modeling, assemblies, drawings, dimensions, materials, and model checks.
    Specialized design
    Sheet metal, surfacing, weldments, mold tools, drawing tools, and generative design usually require narrower practice than a general design credential.
    Manufacturing and additive
    CAM, turning, milling, additive-process, and design-for-manufacturing credentials connect geometry to process planning. They are not substitutes for machine or shop authorization.
    Simulation
    Static, thermal, flow, frequency, nonlinear, and other analysis credentials assess both software operation and interpretation. Passing does not make an unchecked result physically valid.
    Platform and data roles
    Cloud collaboration, revisions, lifecycle, PDM, and administrator credentials may assess data workflows rather than only geometry creation.

    Read the assessed skills on the exact credential page. A badge for completing a course, a training certificate, and a certification earned by passing an assessment are not automatically the same thing.

    Compare SOLIDWORKS and Autodesk mechanical paths

    Compare SOLIDWORKS and Autodesk mechanical paths

    SOLIDWORKS

    The official SOLIDWORKS catalog groups the general design path as Design Associate, Design Professional, and Design Expert, but the levels assess different depth rather than the same checklist three times.

    Design Associate (CSWA)
    Foundational sketches, common part features, patterns, dimensions, materials and mass properties, component insertion and mates, drawing views, and annotations.
    Design Professional (CSWP)
    Professional parametric part design from drawings, linked dimensions and equations, configurations and design tables, mass-property changes, and assembly modeling across three segments.
    Design Expert (CSWE)
    Advanced part and assembly problem solving, including multibody/imported geometry, complex features, in-context work, configurations, and advanced bills of materials. Eligibility requires CSWP plus at least four of exactly these five advanced-topic exams: Sheet Metal, Weldments, Surfacing, Mold Tools/Mold Making, and Drawing Tools.

    Those five design specialties form the CSWE prerequisite set. Other Professional credentials—such as CAM, MBD, API, and Flow Simulation—assess valuable but different work and are not listed as substitutes in the CSWE requirement. Additive Manufacturing Associate assesses processes, materials, design, slicing, and preparation without requiring SOLIDWORKS software during the assessment.

    The simulation family is separate: Simulation Associate covers statics, materials, loads, mesh, and result checks; Simulation Professional adds static, frequency, thermal, beam/shell, and convergence work; Simulation Expert requires CSWP, CSWA-S, and CSWP-S and adds advanced contact, composites, thermal, dynamics, and nonlinear analysis. Flow Simulation Professional is another specialty, not a step in that three-credential prerequisite chain.

    Cloud xDesign and xShape credentials are not alternate names for desktop CSWA/CSWP. The xDesign Professional and xShape Professional pages require the relevant app, prescribed training, 3DSwymer Associate, ENOVIA Collaborative Industry Innovator Associate, and a new collaboration space. Exact student-cloud bundle mapping remains unclear, so confirm access before choosing one.

    Route matters for students. Through the Academic Certification program, free exams depend on the school being an Academic Certification Provider, an active subscription, and region-specific license minimums; this is not an entitlement for every student. The current Design Premium for Students offer separately lists CSWA and CSWP attempts, while free Design Standard software does not list them. Recheck the current offer before purchase. Ordinary CSWP publishes no general prior-certification requirement, except that K–12 students using an Academic Certification Provider must first pass CSWA. The distinct CSWP-Academic route requires CSWA-Academic at least 30 days earlier and qualified, proctored institutional delivery.

    Autodesk

    Autodesk names four broad levels: Certified User (ACU), Certified Associate (ACA), Certified Professional (ACP), and Certified Expert (ACE). Not every product has every level, and the official overview does not establish a universal prerequisite ladder.

    Mechanical starting points include ACU exams for AutoCAD, Inventor, and Fusion; ACA in CAD for Mechanical Design; ACP in Inventor for Mechanical Design, AutoCAD for Design and Drafting, and Design for Manufacturing; and ACE in Generative Design for Manufacturing. Optional extensions include Fusion CAM credentials, ACP in Simulation for Static Stress Analysis, and AEC credentials for Revit, Civil 3D, and BIM management.

    ACU registration runs through Certiport; Autodesk's current ACU guidance says exams may be delivered online or in person, so do not assume a testing-center-only route. ACA, ACP, and ACE pages instead route candidates through Autodesk's application/dashboard to Pearson VUE or OnVUE. Those ACA/ACP/ACE exams use selected-response questions rather than live CAD software, so preparation should include concepts and workflow decisions as well as software practice. See Autodesk certification support for current policies and preparation routes. Free Autodesk education software and free learning resources do not establish a free exam or student discount.

    Compare Onshape, Creo, NX, and Solid Edge

    Compare Onshape, Creo, NX, and Solid Edge

    Onshape
    The live Learning Center certification catalog lists Certified Onshape Associate for parts, multipart design, assemblies, drawings, and collaboration, and Certified Onshape Professional for advanced modeling, motion, in-context work, versioning, branching, and linked-data collaboration. No Associate prerequisite is published for Professional. Register through the Learning Center and its Training Dashboard. A student Associate voucher has been described only through a conditional preparation route; current course access and voucher availability must be confirmed.
    PTC Creo
    The current PTC Learning Connector uses Product Proficiency for foundational sketches, features, assemblies, properties, and analysis; Modeling Specialist for advanced design intent, sketches, and solids; and Surfacing, Sheetmetal, Assembly, and Documentation specialists for their named workflows. Older User/Associate/Professional labels should not replace the live catalog. Enroll through the specific Learning Connector exam with appropriate active LEARN access; learning paths are recommended, and the current FAQ says prior certifications are not prerequisites. A separate academic certification-only route offers Product Proficiency, Modeling Specialist, Assembly Specialist, and Documentation Specialist after Proxi.id academic verification. It does not include every specialist or prove a universal student entitlement.
    Siemens NX
    The live Siemens Xcelerator Academy catalog lists NX Design Associate for solid and assembly models, modeling strategies, parametric/non-parametric methods, and interpart links; NX Design Professional adds curves and surfaces, PMI, validation, downstream model use, and drafting. The NX Design learning map makes Associate a prerequisite for Professional. Register from the catalog's Buy route. Optional NX CAM Associate/Professional and Additive Manufacturing Associate paths assess manufacturing work. Academic discounts or free vouchers may depend on institutional licensing; no universal student entitlement is established.
    Siemens Solid Edge
    The Solid Edge registry publishes Associate, Professional, and Expert. Associate covers introductory parts, assemblies, sketches, and drawings; Professional adds advanced synchronous, sheet-metal, assembly, and documentation work. Associate before Professional is recommended, not stated as mandatory; Expert requires Professional and assesses advanced ordered/synchronous modeling and detailing. Use Getting Started to register, complete the profile, review the guide, and select an exam. Enrollment pages currently display the exams as free, but verify region and delivered software version.
    Keep CATIA V5 and 3DEXPERIENCE credentials separate

    Keep CATIA V5 and 3DEXPERIENCE credentials separate

    Dassault Systèmes publishes two different families. 3DEXPERIENCE role certifications include Associate roles such as Mechanical Designer, Mechanical & Shape Designer, SheetMetal Designer, and Function Driven Generative Designer. Associate exams use the Edu Space and certification-credit route with access to the appropriate roles/apps. The Professional registry covers advanced Mechanical Designer, Function Driven Generative Designer, and SheetMetal Designer work through authorized certification centers—public centers for general candidates or private academic centers for their students. Role trigrams identify software roles, not separate marketed exam codes.

    CATIA V5 certification is another center-delivered family, marketed at Associate and Expert levels for Part Design, Assembly Design, and Surface Design. Its catalog describes training and regular practice as preparation, but the inspected pages do not publish a prior Associate credential as a universal Expert gate. Contact an authorized center for the available V5 route rather than registering through the 3DEXPERIENCE Associate Edu Space.

    Student CATIA/3DEXPERIENCE offers can bundle software and exams under eligibility, billing-country, age, and noncommercial-use conditions. Official pages conflict on the exact bundled exam roster and renewal wording, so confirm the cart and current student terms rather than promising a particular set of credentials.

    Separate prerequisites, preparation, access, and payment; Checklist

    Separate prerequisites, preparation, access, and payment

    • Credential prerequisite: a prior certification the exact exam page says you must hold. Examples include the published CSWE, SOLIDWORKS Simulation Expert, NX Design Professional, and Solid Edge Expert chains.
    • Recommended preparation: experience hours, courses, learning paths, or practice described as readiness guidance. Do not silently convert a recommendation into an admission rule.
    • Software or platform access: the app, version, role, testing client, collaboration space, or live software needed to prepare for or take that route.
    • Registration condition: account, identity, age/consent, testing-center, remote-proctor, institutional, region, or academic-verification requirements.
    • Payment condition: a public purchase, institutional voucher, subscription benefit, bundle, or conditional student offer. Free student software is not the same as a free exam.

    Voucher expiration and credential validity are also different. For example, Certiport governs ACU credential policy while Autodesk's other credentials use Autodesk/Pearson routes. Confirm the exact program, country, tax, proctoring, retake, voucher, and validity terms immediately before paying or scheduling.

    Use one verified route from comparison through preparation

    Use one verified route from comparison through preparation

    1. Name the product and work you want to demonstrate: general mechanical design, drawings, manufacturing, simulation, or data workflow.
    2. Open the provider's current catalog and the exact credential page. Record the title, assessed skills, delivery route, and published prerequisites.
    3. Mark recommendations separately from requirements. Confirm that you can access the needed software, account, testing center, or remote-proctor setup.
    4. Ask your institution about participation or vouchers without assuming it has them. Verify any student offer, region, expiration, and checkout total directly.
    5. Use official preparation materials without copying exam questions, answer keys, or protected sample parts. Practise the underlying workflow with original drawings and models.

    For a worked preparation case, continue to CAD Certification Preparation. It uses CSWA to organize drawing, modeling, assembly, units, material, mass-property, checking, and revision practice while keeping the official exam specification outside CourseWiki.

    Engineering Graphics and CAD/CAD Modeling

    CAD Certification Preparation

    Build dependable modeling habits, check your work, and use official sources to plan an entry-level CAD certification attempt.

    Use certification as a goal for building dependable CAD skills

    Use certification as a goal for building dependable CAD skills

    A CAD certification gives you a way to demonstrate skills assessed by its provider. Preparing for one can help you become more productive, build models that survive changes, and describe your skills on a resume. Passing does not guarantee a job or prove that every design you make will work.

    The Certified SOLIDWORKS Associate (CSWA) is the worked case here, offered through Dassault Systèmes' SOLIDWORKS certification program. Its hands-on modeling workflow does not describe every vendor exam: some routes use selected-response questions, testing-center delivery, platform roles, or different software-access rules. Compare those routes first in CAD Certifications. CourseWiki is an independent learning resource and is not affiliated with or endorsed by Dassault Systèmes.

    Find the current exam rules before you register; Checklist

    Find the current exam rules before you register

    Start at the official SOLIDWORKS certification program, then select the CSWA Design Associate page. Check the exact credential name: similarly named certifications can assess different tools.

    • Read the current exam description, skill coverage, format, length, question count, passing rules, and any section weights on the official page.
    • Follow the official registration or purchase route; confirm the current price and any voucher conditions before paying.
    • Check software, computer, account, and testing-client requirements, plus the rules for permitted resources and retakes.
    • Find the official sample or practice resources linked from the certification page and read their use instructions.

    For current numerical exam details, see the official page. This guide does not reproduce an exam specification, exam questions, answer keys, or sample parts. The official certification FAQ is another starting point for registration and testing questions. Academic and ordinary CSWP routes have different conditions, and student software access does not by itself prove an exam voucher is included.

    Practise reading, modeling, assembling, and checking

    Practise reading, modeling, assembling, and checking

    Use these general skill areas to organize practice; use the official description to confirm what your chosen certification assesses.

    • Read a drawing: identify views, dimensions, and feature notes before building. Start with Drawing Terminology Review.
    • Sketch deliberately: use dimensions and geometric relations to control size and shape. Review Geometric Relations in Sketches.
    • Build and revise parts: choose features that express the shape, then change a dimension and check the result. Review Feature-based Modeling.
    • Assemble components: place parts and constrain their intended positions or motion with mates. Review Assembly Files and Mates.
    • Inspect the result: measure dimensions, check mass properties, and confirm the correct model state. Review CAD Model Views and Checks.
    Check geometry, units, and material before trusting mass; Checklist; Practice

    Check geometry, units, and material before trusting mass

    For a uniform solid, mass = density × volume. Use compatible units: density in g/cm³ multiplied by volume in cm³ gives mass in g. To convert mm³ to cm³, divide by 1,000 because 1 cm³ = 10 × 10 × 10 mm³.

    Changing only the displayed units changes the number and unit label, not the physical size or mass. Entering a dimension in the wrong units changes the geometry. Choosing a different density changes mass even when the shape stays the same.

    • Confirm the drawing's units and the units used when entering dimensions.
    • Check overall dimensions, holes, and removed material against all relevant views.
    • Assign the specified material or density to the intended bodies or components.
    • Rebuild after edits; confirm the intended configuration and which bodies or components are included.
    • Read the requested quantity and its output units before recording an answer.

    Supporting detail: Addendum 77 — Why matching mass does not prove the shape is right.

    Practise mass from volume Practise cubic units Check a unit change

    Build accuracy first, then practise with a time limit

    Build accuracy first, then practise with a time limit

    Choose an original, ungraded drawing you have permission to use. Build the part without following a click-by-click demonstration. Explain how each view supports the geometry, then check the dimensions and material. Repeat with a changed dimension to see whether the model updates as intended.

    Once that process is reliable, set a practice time limit. Include time to read, model, check, and save. Record where you lose time and practise that skill next. During an actual attempt, follow the provider's rules about navigation, returning to questions, and saving work.

    Keep a short error log: drawing interpretation, sketch control, feature choice, assembly position, units, or material. Rebuild after correcting the cause instead of memorizing the previous answer.

    Engineering Graphics and CAD/Reading Drawings

    Drawing Terminology Review

    Recognize drawing terms used when turning a drawing into a CAD model, then follow links for the full methods.

    Identify the view before interpreting the shape

    Identify the view before interpreting the shape

    This short vocabulary review supports CAD certification preparation. It is general drawing language, not a list of guaranteed exam terms.

    A view is a picture of the part from a chosen direction. First identify how the picture represents the part; then read its lines, dimensions, and notes.

    Orthographic view
    The principal orthographic views look straight at the part from the front, above, or a side, using parallel lines of sight perpendicular to each viewing plane. Front shows width and height; top shows width and depth; a side view shows depth and height. Read the views together to understand one three-dimensional part.
    One stepped block beside its labeled front, top, and right orthographic views. The front has an L-shaped outline; top and right show its depth.
    The pictorial on the left helps you recognize the block. The front, top, and right views on the right show the same fixed part from separate directions. This example uses third-angle placement; Orthographic Projection explains the views and First-Angle and Third-Angle Projection explains their placement on the sheet.
    Isometric view
    An angled pictorial that helps you see width, height, and depth together. Its three principal axis directions are 120° apart and use the same scale. An isometric projection foreshortens lengths equally along all three axes; an ordinary isometric drawing lays out axis-parallel lengths at the chosen drawing scale. Use stated dimensions to model the part rather than measuring its apparent lengths on the picture.
    Three isometric axis rays labeled height, depth, and width, with 120 degrees between each pair. Below, a rectangular block has vertical edges and two sets of sloping edges following those same axis directions.
    The block is an isometric drawing: its edges follow three consistent directions. The dashed grid on its top is a construction aid, not hidden edges of this part. See Pictorial Sketching for making the sketch and the distinction between drawing and projection scales; compare isometric with dimetric and trimetric in CAD Model Views and Checks.
    Line conventions describe edges and centers within a view

    Line conventions describe edges and centers within a view

    A view type tells you how the part is represented. A line convention tells you what a particular mark means within that view. Visible, hidden, and center lines are line conventions, not additional view types.

    Visible line
    A continuous line shows an edge or outline you can see from this viewing direction.
    Hidden line
    Short dashes show an edge concealed by material.
    Center line
    A long-short pattern identifies an axis, center, or symmetry reference. It is not a physical seam in the part.
    Labeled samples show a thick solid visible line, short-dashed hidden line, long-short center line, and long-short-short phantom line.
    The first three samples match the terms above. The fourth, phantom, can indicate an alternate position or reference. Read the pattern together with its context; the dashed construction grid in the isometric figure above is a teaching aid. Review the full conventions in The Alphabet of Lines.
    Read dimensions and callouts as instructions about features; Practice

    Read dimensions and callouts as instructions about features

    Dimension and extension lines
    A dimension gives a size or location. A dimension line is a thin line, usually ending in arrowheads, that shows the extent of the measurement; extension lines carry the edges of the measured feature out to it. Read the value and units instead of measuring a picture. See Dimension Anatomy and Placement.
    Diameter and radius
    Diameter spans a circle through its center; radius runs from its center to its edge. The diameter symbol is Ø; R denotes radius. Confusing them changes the modeled size. See how holes and arcs are called out in Hole and Feature Callouts.
    Hole and feature callout
    A note describing a feature, possibly including quantity, size, depth, or thread information. A through hole passes through the material; a blind hole stops within it. See Hole and Feature Callouts.
    Tolerance
    The permitted variation in a specified dimension. Read the stated limits or applicable drawing note; do not assume that every dimension has the same tolerance. See Dimension Anatomy and Placement.

    Practise radius and diameter

    Distinguish a section, a detail, and an auxiliary view; Practice

    Distinguish a section, a detail, and an auxiliary view

    • Section view: shows the part as if cut by an imaginary plane so internal features can be read. A cutting-plane indication locates the cut; section lining identifies material crossed by it. See Section Views.
    • Detail view: enlarges a selected area so small features are easier to read. Check its scale and labels.
    • Auxiliary view: looks perpendicular to an inclined surface to show its true shape. Compare it with a detail view in Auxiliary and Detail Views.

    Before modeling, point to the view or callout that establishes each feature. If a shape is unclear, look for another view rather than guessing from a pictorial.

    Check the purpose of a detail view

    Materials and Manufacturing Processes/Foundations

    Additive Manufacturing Process Families

    Identify an additive process by what it places, what joins the material, and what the part still needs after the build.

    Classify the mechanism before comparing process names

    Classify the mechanism before comparing process names

    Additive manufacturing builds three-dimensional geometry by adding material. The standard process families describe how material is placed and joined. They are different from this course's five purpose categories, which describe what an operation is intended to accomplish.

    Use three questions when you meet an unfamiliar name: What feedstock enters? What places or selects each region? What joins or solidifies it? Then ask what must happen after the build before the part is ready to inspect or use.

    For the course's purpose model, additive shape-building is primarily Forming. Removing supports is a later Separating operation; curing or heat treatment can be Conditioning; finishing can change a surface. The seven AM families below do not replace those five purpose categories.

    Supporting detail: Addendum 78 — Vocabulary, brand attribution and source scope.

    Seven families place and join material in different ways

    Seven families place and join material in different ways

    FamilyFeedstock and joining mechanismA useful boundary
    Material extrusionMaterial is pushed through a nozzle and selectively deposited. A common filament route softens thermoplastic, then adjacent roads bond as they cool.FDM is a registered trademark of Stratasys; FFF is generic usage for filament fabrication. Neither name covers every extrusion feedstock.
    Vat photopolymerizationLight selectively cures liquid photopolymer held in a vat. SLA, DLP and masked exposure systems select regions differently.Cleaning, support removal and material-specific post-curing may remain. “Resin printing” does not identify one universal exposure method.
    Powder bed fusionA thin powder layer is spread, then thermal energy selectively fuses regions. Polymer SLS uses a laser; HP Multi Jet Fusion applies agents and heat. Metal routes use laser or electron-beam energy.Polymer and metal PBF share a family, not one identical workflow. Loose powder can support polymer SLS parts, while some metal routes need supports for anchoring or heat flow; process-specific exceptions exist.
    Binder jettingA printhead selectively deposits binder into a powder layer. Repeating the powder-and-binder cycle produces a fragile green shape.The printed shape is not automatically a finished dense part. Curing, depowdering, debinding, sintering or infiltration depend on the material and route.
    Material jettingDroplets containing build material are selectively deposited, then solidified or cured. PolyJet is a Stratasys photopolymer-and-UV example.The jetted liquid is build material, not merely binder placed into a powder bed. PolyJet is one branded implementation, not the family name.
    Directed energy depositionPowder or wire is delivered to a target while focused energy creates a local melt zone. Deposited tracks solidify on a substrate or existing part.The feed arrives at the deposition point rather than being spread as a complete powder layer. Repair and large features are useful contexts; finishing and inspection still matter.
    Sheet laminationSheets are bonded to build thickness, with shape developed layer by layer.The family name alone does not establish the sheet material, bonding method, accuracy or present-day machine capability.

    Material names do not move freely between families. A printer, process version and qualified feedstock must be considered together. Polymer, metal, ceramic, composite, sand and cementitious examples exist in particular systems; that does not mean every material works in every printer.

    Powder and droplets can play three different roles

    Powder and droplets can play three different roles

    Three original process sequences. Powder bed fusion spreads powder and uses energy to fuse selected regions. Binder jetting spreads powder and deposits binder to make a green part that may need later consolidation. Material jetting deposits droplets that contain the build material and then solidifies them.
    Similar words do not mean the same mechanism. Follow what the droplets contain and when the material becomes the intended solid.
    Powder bed fusion
    The powder is the build material; selected regions are thermally fused during the build.
    Binder jetting
    The powder is the build material; jetted binder holds a green shape that may require later densification.
    Material jetting
    The droplets themselves contain build material; a separate support material may also be deposited in some systems.

    HP Multi Jet Fusion belongs with powder bed fusion because agents help control where powder is fused by heat. It is not binder jetting simply because a printhead deposits an agent. See the manufacturer's mechanism comparison for that distinction.

    The build is one stage of the manufacturing route; Checklist; Practice

    The build is one stage of the manufacturing route

    Judge a route from feedstock through the inspected part, not from the printer alone. Depending on the family and material, the route may include cooling, unpacking and depowdering; washing and post-curing; support removal; debinding and sintering; heat treatment; machining; surface finishing; or inspection.

    • State the material, required geometry, load direction, critical surfaces and fit.
    • Identify what carries an overhang during the build and whether that material can be removed afterward.
    • Trace trapped powder, uncured resin, support material or internal passages to an exit or cleanup method.
    • Name the state at the end of the machine cycle: finished solid, green part, supported part, powder-filled part or another intermediate state.
    • List the post-build and inspection steps required before the part can meet its intended requirement.

    No family is the universal best choice. Surface, accuracy, properties, cost and throughput depend on the actual material-process-machine combination, build use, postprocessing and acceptance requirements. Continue to FDM 3D Printing for the material-extrusion mechanism and 3D Printing from CAD for the filament CAD-to-slicer workflow.

    Identify material extrusion Distinguish fusion from binder Follow a green part

    Materials and Manufacturing Processes/Foundations

    Powder Bed Fusion in Polymers and Metals

    Follow the shared powder-layer cycle, then distinguish polymer SLS and MJF from stated metal laser and electron-beam routes.

    Powder bed fusion repeats a spread, select, and lower cycle

    Powder bed fusion repeats a spread, select, and lower cycle

    Powder bed fusion (PBF) is one additive-manufacturing family. A machine spreads a thin powder layer, applies thermal energy to selected regions, lowers or advances the build, and repeats. Unselected powder remains around the growing parts until they are unpacked.

    The family name does not specify one material or energy source. Polymer and metal examples can share the layer cycle while differing in temperature, atmosphere, thermal behavior, support strategy, cooldown, powder recovery, postprocessing and inspection.

    Start with Additive Manufacturing Process Families for the seven-family map. PBF thermally fuses powder during the build; it is not binder jetting, where deposited binder first creates a green shape.

    Supporting detail: Addendum 79 — Readable process sources.

    Polymer SLS and MJF select powder in different ways

    Polymer SLS and MJF select powder in different ways

    Selective laser sintering (SLS)
    A laser scans selected regions of a polymer powder layer and thermally joins the particles. Unfused powder surrounds the parts in the stated process, so dedicated support structures are generally unnecessary; the build must cool before unpacking and depowdering.
    Multi Jet Fusion (MJF)
    A printhead places fusing and detailing agents on polymer powder, then applied heat fuses selected regions. The agents control fusion; they are not binder that leaves a green part for later sintering.

    Both examples belong to PBF because powder is thermally fused during the build. Neither description proves that any polymer powder, color, wall, gap or enclosed cavity will work on a particular machine.

    Loose powder can carry surrounding geometry during these stated polymer builds, but it must still be removed. A sealed hollow region can trap powder. An internal passage needs an accessible route for cleaning and inspection; “no dedicated supports” does not mean “no design constraints.”

    Metal laser and electron-beam PBF need process-specific thermal reasoning

    Metal laser and electron-beam PBF need process-specific thermal reasoning

    The metal examples here use a laser or electron beam to melt or fuse selected regions of metal powder. The part develops through repeated melt-and-solidify events, so orientation and connection to the build system can affect heat flow, residual stress, distortion and later removal.

    In a stated laser PBF case, sacrificial supports may anchor an overhang to the build plate and conduct heat away. Loose metal powder surrounding the part is not automatically an adequate thermal path. That does not create a universal rule that every metal PBF system and geometry needs the same supports.

    Electron-beam PBF has process-specific strategies and exceptions. Current commercial examples can reduce or replace traditional supports for some parts. Record the exact machine, material, melt strategy, orientation and acceptance plan instead of transferring one support rule to every metal powder process.

    Supporting detail: Addendum 80 — Why the support statement is qualified.

    Design powder access and the post-build route with the part; Checklist; Practice

    Design powder access and the post-build route with the part

    Original comparison of one powder bed layer cycle, a polymer PBF part surrounded by removable loose powder with an access opening, and a stated metal laser-PBF overhang anchored to a build plate for heat flow.
    The layer cycle is shared; support, thermal and post-build assumptions are material- and process-specific. Geometry must allow powder removal and inspection.
    • Mark enclosed volumes, channels and lattice spaces; give loose powder a stated removal and inspection route.
    • State the material, machine/process variant, energy route and build orientation rather than writing only “PBF.”
    • Identify what supports geometry and, for the stated thermal case, what anchors the part and conducts heat.
    • Plan cooldown, unpacking, depowdering and any support removal before choosing inaccessible geometry.
    • List required postprocessing and inspection. A completed build is not automatically a qualified service part.

    Material properties and acceptance depend on the qualified material-process-part route. Use Metals and Their Properties and Plastics as Materials for material foundations; use Heat Treating Metals only when a specified metal route actually calls for that operation.

    Plan powder access Reason about a stated metal support Plan post-build acceptance

    Engineering Graphics and CAD/Digital Fabrication

    3D Printing from CAD

    Export a solid model, choose how its layers carry load, and inspect the sliced toolpaths before printing.

    Build the part by adding layers

    Build the part by adding layers

    Additive manufacturing makes a shape by adding material. This page uses thermoplastic-filament material extrusion: a printer feeds filament through a heated nozzle and deposits it along paths, much like a controlled hot-glue gun. Fused filament fabrication (FFF) is generic usage for this route; fused deposition modeling (FDM) is a registered trademark of Stratasys.

    A slicer divides the model into horizontal cross sections and plans the paths for each layer. The nozzle and build surface move relative to one another to build the next layer. A CAD model describes the desired shape; the sliced file describes how a particular printer will make it.

    This page focuses on filament printing. Resin, powder and metal routes use different placement, joining and post-build mechanisms; compare them in Additive Manufacturing Process Families. Their preparation, handling and finishing procedures are not interchangeable.

    Export the model, then check its size in the slicer; Checklist

    Export the model, then check its size in the slicer

    • Finish and save the editable CAD model. Check that the intended part is a closed solid; see Feature-based Modeling.
    • Export the intended body as STL or 3MF if supported by both programs. Inspect curved surfaces for coarse facets.
    • Import into the slicer and compare a known dimension with the CAD model. Check units, scale, and the number of bodies.
    • Select the actual printer, nozzle, and approved material profile. Do not assume settings imported with a file match the available machine.
    • Orient the part, set walls, infill, layer height, and supports, then slice and inspect the layer preview.
    • Export the printer's required job format using the posted procedure. Save the slicer project so you can revise the setup.

    Supporting detail: Addendum 81 — STL and 3MF carry different information.

    Use walls for the shell, infill for the interior, and supports where needed

    Use walls for the shell, infill for the interior, and supports where needed

    Walls, also called perimeters, trace the outside and hole boundaries. Infill fills some of the interior. Solid top and bottom layers close the part. Increasing infill is not a substitute for choosing suitable walls and orientation.

    Layer height sets the thickness of each deposited layer. Smaller layers can reduce the steps on sloped surfaces but usually add print time. They do not by themselves make a thin wall or tiny hole printable: nozzle size and extrusion width matter too.

    Supports are temporary material beneath regions that cannot print reliably in the chosen orientation. They use material and time, may leave rough contact surfaces, and must be reachable for removal. A short bridge between two supported edges differs from an unsupported overhang; check the machine's demonstrated capability instead of assuming one universal angle limit.

    A side view shows stacked layers and temporary supports under an overhang. A top slice shows perimeter walls surrounding sparse infill.

    Supporting detail: Addendum 82 — Why more infill does not solve every strength problem.

    Orient for load direction, surface quality, and support removal; Practice

    Orient for load direction, surface quality, and support removal

    Ask which way the part will be pulled or bent. Filament prints are often weaker when a load pulls adjacent layers apart. For a straight bar pulled along its length, laying its length in the build plane is usually a better starting point than printing it upright. Test a representative part before relying on it under load.

    Then consider the important faces. A face against the bed takes the bed's texture; a supported underside may need cleanup; a slope shows layer steps. Rotating the part can improve one surface while making another worse. A broad, stable bed contact usually makes the start easier than a narrow footprint.

    Practice choosing an orientation

    Try it: orient a bracket for support, layer direction and load; Interactive

    Try it: orient a bracket for support, layer direction and load

    Turn an L-bracket on the build plate and read three consequences together: which downward faces would need support, whether the load in use runs parallel to the layers or must cross the bonds between them, and how layer height leaves steps on the curved faces.

    Challenge: this bracket will be screwed to a wall and carry a weight hanging from its arm. Which way up should it print? Read three consequences together: overhangs that need support, the direction of the load relative to the layers, and the steps that layers leave on curved faces.

    The bracket: arm 60 mm, back plate 50 mm, both 8 mm thick and 30 mm wide, a 10 mm inner fillet with a concentric 18 mm outer round, and a 6 mm gusset across the inside corner. These are chosen illustrative dimensions.

    • Needs support: downward and flatter than the threshold
    • Downward but at or steeper than the threshold
    • Resting on the plate, or inside the first layer
    • Upward or vertical: never flagged
    • Stretched path: blue = parallel to layers, red-orange = normal to them
    A. Arm flat on the plate
    Unsupported overhang (proxy)
    329 mm²329 mm² of downward faces flatter than 45°, projected onto the plate. Flagged faces do not overlap in plan; plate footprint about 330 mm².
    Resting on the plate
    1,260 mm²Downward faces on the plate are supported by it.
    Height and layers
    50.0 mm · 250 layers⌈50.0 ÷ 0.20⌉ at 0.20 mm
    Load-to-layer angle
    up to 90°Around the bend the stretched direction ranges from 0° to 90° from the layer planes. Part of it is mostly normal to the layers, so that load must cross the bonds between layers.
    Layer steps on the curves
    inner 0.08 mm, outer 0.09 mmMeasured in the drawn cut; not a roughness value.
    B. On its side
    Unsupported overhang (proxy)
    428 mm²428 mm² of downward faces flatter than 45°, projected onto the plate. Flagged faces do not overlap in plan; plate footprint about 430 mm².
    Resting on the plate
    768 mm²Downward faces on the plate are supported by it.
    Height and layers
    30.0 mm · 150 layers⌈30.0 ÷ 0.20⌉ at 0.20 mm
    Load-to-layer angle
    up to 0°Every stretched direction lies within the layers (0°): no part of the load has to cross the bonds between layers. The road (raster) direction inside each layer is set by the slicer and is not modelled here.
    Layer steps on the curves
    none on the curved faces (vertical walls)Measured in the drawn cut; not a roughness value.
    Two orientations of the same bracket, 0.20 mm layers, 45° threshold, hanging weight
    OrientationUnsupported overhang (projected)On the plateHeight · layersLoad-to-layer angle (max)
    A. Arm flat on the plate329 mm²1,260 mm²50.0 mm · 25090° (hanging weight)
    B. On its side428 mm²768 mm²30.0 mm · 1500° (hanging weight)

    What the comparison shows: standing up (A), the bend's stretched path must turn through the layer stack, so part of it pulls layers apart, and the lower outer round needs support. On its side (B), the stretched path lies within the layers and the curves print as vertical walls, but the gusset now overhangs the open corner. Neither is free: you choose which consequence to accept, or change the design (for example a chamfer instead of a downward-facing round, or no gusset).

    Layer steps on a curved face

    12
    Vertical cut through the front of the bracket: thin line = CAD shape, stepped line = 167 layers of 0.30 mm.
    1 mm
    1 Inner fillet: largest gap between the true curve and the layer steps in this cut 0.12 mm
    1 mm
    2 Outer round: largest gap between the true curve and the layer steps in this cut 0.12 mm

    How the numbers are worked out

    • Build direction: +z, from the plate toward later layers. Layers are horizontal planes.
    • Face inclination θ = arccos|nz| from the horizontal plate (0° horizontal, 90° vertical), where n is the face's outward unit normal. A face is downward when nz < 0.
    • Needs support when downward and θ is less than the threshold (45° here; 44° is flagged, 46° and exactly 45° are not). A face resting on the plate, or lying wholly within the first layer, is supported by the plate. Upward and vertical faces are never flagged.
    • Unsupported-overhang proxy As = Σ Ai·|nz,i| over flagged faces: their area projected onto the plate. Example A: the outer round is flagged from 30 × (18 sin 45° − 18 sin 5.6°) ≈ 329 mm² (the lowest facet sits inside the first layer).
    • Layers N = ⌈H ÷ h⌉. Example A: ⌈50 ÷ 0.20⌉ = 250.
    • Load-to-layer angle φ = arcsin|dz| for the stretched direction d: 0° lies within the layers; 90° is normal to them and must cross the bonds between layers. Within a layer, the slicer also chooses the road (raster) direction; this model does not include it.
    • Layer steps: each layer is the cut at its mid-height, extruded straight up through the layer. The figure measures the largest gap between that stepped outline and the CAD curve in one vertical cut.

    Model limits: a geometric teaching model, not a slicer. The support figure is a projected-area proxy: it is not support volume, print time or a promise that a face will print. Bridging between two supported edges, support landing on the part, interface gaps, cooling and removal are not modelled. The 45° threshold is an adjustable guideline, not a universal limit. The load angle is a direction only: no strength value, failure prediction or material data.

    Supporting detail: Addendum 83 — Where the threshold and the load rule come from.

    Use the preview and the failed part to find the next check

    Use the preview and the failed part to find the next check

    Missing thin feature
    Inspect the sliced paths. A feature visible in CAD may be too thin for the selected extrusion width; revise the feature or an approved setup.
    Loose first layer or lifted corners
    Check bed preparation, first-layer setup, and the material profile against the machine procedure. Warping involves shrinkage as the part cools.
    Sagging underside
    Check the orientation, unsupported spans, and support placement before repeating the same job.
    Gaps, strings, or shifted layers
    Check material condition, extrusion, temperature/profile, and machine motion as appropriate. These symptoms have several possible causes; change one justified factor at a time and record the result.

    In the preview, inspect the first layer, small holes, supports, and the final top layers. Estimate time and material before starting. Follow Equipment Operating Procedure and Machine Hazards and Housekeeping for operation and handling; the nozzle and build surface may remain hot after motion stops.

    For parts that must fit together, continue to Choosing a Fabrication Process and Tolerances and Fits.

    Engineering Graphics and CAD/Digital Fabrication

    Laser Cutting and Engraving from CAD

    Separate cutting paths from engraved areas, preserve scale, and account for the material removed by the laser.

    Use vector paths for outlines and raster scans for filled marks; Practice

    Use vector paths for outlines and raster scans for filled marks

    A vector operation follows lines and curves. A raster operation scans across an area to make a surface image or filled mark.

    A vector path can cut through a sheet or make a shallow score, depending on the material and settings. Raster engraving typically changes the surface without cutting out the part. A bitmap picture of an outline is not automatically a usable vector cutting path.

    Vector motion follows a continuous rectangular boundary. Raster motion scans parallel rows across a filled rectangular area.

    Practice choosing cut or engrave

    Prepare a full-size profile and assign each operation deliberately; Checklist

    Prepare a full-size profile and assign each operation deliberately

    • From CAD, export the intended planar face or sketch as a supported vector format such as DXF. View the face normal to its plane; a perspective picture is not a true-size profile.
    • In the vector editor, set units and page/piece size. Import the file and measure a known feature to confirm 1:1 scale.
    • Remove unwanted dimensions, notes, borders, and duplicate paths from the fabrication copy. Check for gaps in outlines that should be closed.
    • Assign cut paths, score paths if used, and raster areas to the correct operations. Inspect fills as well as strokes.
    • Match page/piece size and placement in the artwork and machine software. Preview the job and check its extent against the actual sheet.

    CorelDraw is one possible vector editor. Line weight and color can tell a particular driver how to treat an object, but those conventions are not universal. Follow the posted procedure for that driver and confirm the operation in its preview.

    Supporting detail: Addendum 84 — Why a hairline is a workflow setting, not a cutting guarantee.

    Offset the path toward the waste by half the kerf; Practice

    Offset the path toward the waste by half the kerf

    Kerf is the width of material removed by a cut. In the simple model below, the laser follows the center of a constant-width kerf. Half the removed width lies on each side of the path.

    For an outside part boundary, move the path outward by kerf / 2. For an opening, move the path inward toward the material being removed. Without compensation, a cutout part becomes smaller and a hole becomes larger.

    An outside part has its cutting path outside the desired edge, while a hole has its cutting path inside the desired edge. Each path is half a kerf into the waste.

    For a desired outside width W, the path-to-path width is W + k, where k is kerf. For a desired opening width H, it is H − k. These are whole-width changes; the offset at each edge is only k / 2.

    Measure a test cut in the same material and setup. Kerf can vary with thickness, focus, and settings, and cut edges may taper. If software already compensates the path, do not apply the same allowance again. See Tolerances and Fits for fit requirements.

    Practice an outside dimension Practice an opening

    Treat power, speed, and pulse settings as a matched setup

    Treat power, speed, and pulse settings as a matched setup

    Power controls laser output; speed controls how quickly the spot travels. With other conditions held fixed, higher power or slower travel generally puts more energy into a length of cut. That can also increase scorching or melting rather than improve the edge.

    Frequency or pulse settings control how pulses are delivered. Controls may use pulses per second, pulses per distance, or a machine-specific scale; read the manual's definition. A percentage from one machine is not a transferable recipe for another.

    Use the posted procedure and the manufacturer's starting settings for the exact machine, material, and thickness. Confirm the result on an approved test piece. Check that the cut separates and that engraving is readable before running the complete job.

    Supporting detail: Addendum 85 — Manufacturer guidance for selecting a starting setup.

    Confirm the material and stay with the operating laser

    Confirm the material and stay with the operating laser

    Only process materials approved for that machine. Suitable grades of wood and acrylic are common CO₂-laser examples, but coatings, adhesives, thickness, and machine capability matter. A material that can be marked is not necessarily one the machine can cut through.

    Do not cut or engrave PVC or vinyl containing PVC. Do not guess the identity of an unknown plastic. Never leave an operating laser unattended. Use the required extraction and follow the machine procedure for a flare-up or other abnormal condition.

    Use Equipment Operating Procedure, Fire Safety, and Personal Protective Equipment for the shared safety rules.

    Supporting detail: Addendum 86 — Manufacturer safety reference.

    Engineering Graphics and CAD/Digital Fabrication

    Choosing a Fabrication Process

    Match geometry, load, surfaces, and fit to filament printing or laser-cut sheet construction.

    Choose from the required shape and material first

    Choose from the required shape and material first

    Start with what the part must do. A process is useful only if it can produce the geometry in a suitable material with the required performance.

    Filament printing
    Builds three-dimensional shapes in layers. It suits changing cross sections, bosses, and internal features when those features can be printed and supports can be removed. Layer direction and service temperature affect the choice.
    Laser-cut sheet
    Produces planar profiles from a sheet of existing thickness. It suits flat panels, plates, and repeated outlines. Three-dimensional structures need joints, stacked layers, or another forming operation.

    A flat nameplate with surface lettering is a natural laser candidate if the sheet is approved. A one-piece curved knob with a raised boss is a natural printing candidate if a suitable printable material meets the load and temperature requirements. Neither choice establishes production time without a job estimate.

    For setup details, use 3D Printing from CAD and Laser Cutting and Engraving from CAD.

    Design features the selected process can actually make

    Design features the selected process can actually make

    Printed walls and holes
    Check that the slicer generates the intended paths. Leave access for support removal. Do not assume a CAD hole prints at its nominal size; measure a representative sample.
    Laser-cut webs and corners
    Leave enough material between cuts for the part to survive fabrication and use. Account for kerf and heat effects. An infinitely sharp CAD corner does not guarantee an infinitely sharp cut corner.
    Sheet joints
    Design slots from measured sheet thickness and the intended clearance. Kerf compensation controls the cut edge; clearance controls how two finished parts fit. They solve different problems.
    Assembly
    Plan how pieces enter their final position and how they are held. A collision-free CAD assembly does not prove that real parts will fit or can be assembled; see Assembly Files and Mates.

    Supporting detail: Addendum 87 — Why there is no universal minimum wall or perfect press-fit allowance.

    Test the critical feature before making the full part; Checklist; Practice

    Test the critical feature before making the full part

    • State the required shape, material, load direction, surface, and fit.
    • Identify the feature most likely to fail: a thin wall, loaded layer joint, supported surface, or mating slot.
    • Make an approved small sample that preserves that feature and the intended process setup.
    • Measure or test the sample against the requirement. Record the setup and the result.
    • Revise the design or setup, then compare time, material, cleanup, and assembly effort before making the full part.

    Practice selecting a process Practice clearance and kerf

    Supporting detail

    Addendum

    Additional evidence, standards context, and background referenced from the main text.

    1. Safety/Universal Rules/Electrical Safety

      Addendum 1. “It’s not the voltage that gets you, it’s the current”

      The saying is true. What usually gets taken from it — that the voltage does not matter — is not. Current is electricity actually moving through you, and it takes very little of it to do real harm. Volts sitting on a wire nobody is touching do nothing at all.

      Two things together decide how much current you get: how hard the electricity is being pushed, which is what voltage measures, and how hard your body holds it back, which is called resistance. Harder push, more current. More resistance, less.

      Your resistance is not a fixed number — wet skin holds current back far less than dry skin does, so the same push moves much more current through you. That half of it cannot be relied on, which is why the line is drawn on the half that can be: the push.

      Back to reference 1

    2. Safety/Universal Rules/Electrical Safety

      Addendum 2. The international standards are not one number

      On datasheets you will meet a different set of figures, and there the AC and DC limits are not the same:

      50 V AC / 120 V DC
      Extra-Low Voltage under IEC 61140 and IEC 60364-4-41 — 50 V AC rms, or 120 V ripple-free DC. “Ripple-free” is a real condition, not a figure of speech: past roughly 10 % rms ripple the supply is treated as AC and the lower number applies.
      30 V AC / 60 V DC
      Class ES1 in IEC 62368-1, the standard behind most benchtop and consumer equipment. ES1 is the class that needs no safeguard at all; ES2 runs up to 50 V AC / 120 V DC and requires one.

      Back to reference 2

    3. Safety/Universal Rules/Chemicals and Safety Data Sheets

      Addendum 3. All sixteen sections, and the four OSHA does not enforce

      This is OSHA's own list, from Appendix D to 29 CFR 1910.1200. The numbers and headings are fixed; a manufacturer cannot renumber them or reorder them.

      Section 1
      Identification — product identifier, recommended use and restrictions on use, who made it, emergency phone number.
      Section 2
      Hazard(s) identification — classification, signal word, hazard statement(s), symbol(s) and precautionary statement(s).
      Section 3
      Composition / information on ingredients — chemical name, CAS number, and for a mixture, the ingredients classified as health hazards and how much of each.
      Section 4
      First-aid measures — by route of exposure, plus the symptoms that matter and when to get medical attention.
      Section 5
      Fire-fighting measures — suitable and unsuitable extinguishing media, and what the chemical gives off when it burns.
      Section 6
      Accidental release measures — the spill response.
      Section 7
      Handling and storage — "conditions for safe storage, including any incompatibilities".
      Section 8
      Exposure controls / personal protection — the OSHA permissible exposure limit, the ACGIH threshold limit value, engineering controls, PPE.
      Section 9
      Physical and chemical properties — physical state, odor, flash point, auto-ignition temperature, density, pH and the rest.
      Section 10
      Stability and reactivity — reactivity, conditions to avoid, "incompatible materials", hazardous decomposition products.
      Section 11
      Toxicological information — the health effects and the data behind them, including any carcinogen listings.
      Section 12
      Ecological information
      Section 13
      Disposal considerations
      Section 14
      Transport information
      Section 15
      Regulatory information
      Section 16
      Other information — "the date of preparation of the SDS or the last change to it".

      Twelve through fifteen are the odd ones out. The headings have to be there: a note to the standard says an SDS "must also include the headings" for those four, "in order", to stay consistent with the international system the format comes from. What goes under them is a different question. Appendix D says "Sections 12-15 may be included in the SDS, but are not mandatory", and a second note to the same paragraph says "OSHA will not be enforcing information requirements in sections 12 through 15, as these areas are not under its jurisdiction."

      Those four cover the environment, waste, shipping and other agencies' regulations — EPA and DOT ground, not OSHA's. So Section 13 tells you what the manufacturer suggests doing with the leftovers. It does not tell you what happens to them here. Ask.

      Two more things about the shape of the document. The section order is fixed but the order within a section is not — preparers "are not required to present the information in any particular order within each section", so two sheets can look different inside the same numbered box. And a heading with nothing under it is not an oversight: where there is no relevant information, "the SDS shall clearly indicate that no applicable information is available." Read that as nobody has the data — not as nothing to worry about.

      Back to reference 3

    4. Safety/Universal Rules/Chemicals and Safety Data Sheets

      Addendum 4. Signal words, pictograms and H-numbers — how Section 2 is written

      There are exactly two signal words, and OSHA defines them in 1910.1200(c): a signal word indicates "the relative level of severity of hazard", and "'Danger' is used for the more severe hazards, while 'warning' is used for the less severe."

      Severity is relative to the same kind of hazard, and that is the part that catches people. Flammable liquids in OSHA's Appendix C are the clean example — all three categories carry the same Flame pictogram, and the signal word is the only thing separating them:

      Category 1
      Danger — "Extremely flammable liquid and vapor"
      Category 2
      Danger — "Highly flammable liquid and vapor"
      Category 3
      Warning — "Flammable liquid and vapor"

      So “warning” does not mean mild. A Category 3 flammable liquid still catches fire. The signal word ranks a hazard against others of its own kind; it is not a statement that the chemical is safe.

      The pictograms are a fixed set of eight — a black symbol in a red-bordered diamond standing on a point. OSHA names them: Flame, Flame Over Circle, Exclamation Mark, Exploding Bomb, Corrosion, Gas Cylinder, Health Hazard, and Skull and Crossbones.

      The eight OSHA Hazard Communication pictograms
      1. GHS Flame pictogram.
      2. GHS Flame Over Circle pictogram.
      3. GHS Exclamation Mark pictogram.
      4. GHS Exploding Bomb pictogram.
      5. GHS Corrosion pictogram.
      6. GHS Gas Cylinder pictogram.
      7. GHS Health Hazard pictogram.
      8. GHS Skull and Crossbones pictogram.

      The H-numbers are an index, not the warning. Real sheets often print a code such as H225 beside a hazard statement. Those codes come from the international GHS scheme this format is built on, which treats them as reference labels rather than as a substitute for the statement itself. OSHA's Appendix C does not use them at all — it specifies the sentence. Read the sentence.

      Back to reference 4

    5. Safety/Universal Rules/Chemicals and Safety Data Sheets

      Addendum 5. Telling a current sheet from an old one

      Section 16 carries "the date of preparation of the SDS or the last change to it." That is the only date on the document, and it is how you tell a live sheet from one that has sat in a binder for a decade.

      Keeping it current is the manufacturer's job, not yours. Under 1910.1200(g)(5), when a manufacturer or importer "becomes newly aware of any significant information regarding the hazards of a chemical, or ways to protect against the hazards, this new information shall be added to the safety data sheet within three months."

      Back to reference 5

    6. Safety/Universal Rules/Chemicals and Safety Data Sheets

      Addendum 6. What makes a flammables cabinet “approved”, and how to spot one

      OSHA calls it a storage cabinet and defines it by a fire test rather than by how solid it looks. 29 CFR 1910.106(d)(3) requires cabinets to "limit the internal temperature to not more than 325 °F. when subjected to a 10-minute fire test", with all joints and seams staying tight and the door staying closed throughout.

      The same paragraph requires the marking, which is the fastest way to recognise one: "Cabinets shall be labeled in conspicuous lettering, 'Flammable - Keep Fire Away.'"

      Back to reference 6

    7. Safety/Universal Rules/Machine Hazards and Housekeeping

      Addendum 7. The word for this, and where it comes from

      “Nip point” is not shop slang. It is the term the machine-guarding standard uses. 29 CFR 1910.212(a)(1) requires guarding against “hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks.”

      OSHA’s Machine Guarding eTool puts it plainly: “In-running nip point hazards are caused by the rotating parts on machinery.” Its longer treatment, Concepts and Techniques of Machine Safeguarding (OSHA 3067), gives three kinds:

      • “Parts can rotate in opposite directions while their axes are parallel to each other. These parts may be in contact (producing a nip point) or in close proximity.” — meshing gears.
      • “Nip points are also created between rotating and tangentially moving parts. Some examples would be: the point of contact between a power transmission belt and its pulley, a chain and a sprocket, and a rack and pinion.”
      • “Nip points can occur between rotating and fixed parts which create a shearing, crushing, or abrading action.”

      So belts, chains, sprockets and gears are rotating hazards by name. What makes them dangerous is that they draw material in — not that two parts close on each other.

      OSHA is just as direct about the plain shaft: “Rotating motion can be dangerous; even smooth, slowly rotating shafts can grip hair and clothing, and through minor contact force the hand and arm into a dangerous position.”

      These parts are meant to be behind covers, and the standard is specific about it — 29 CFR 1910.219(f)(3): “All sprocket wheels and chains shall be enclosed unless they are more than seven (7) feet above the floor or platform.”

      Back to reference 7

    8. Safety/Universal Rules/Machine Hazards and Housekeeping

      Addendum 8. What the investigations actually describe

      Oregon’s state fatality-investigation program, summarizing the record for this class of machine: “The most common causes of death and injury from metal lathes include entanglement of clothing in moving parts, being hit by loose objects on the lathe (e.g., chuck keys, tools, metal shavings) and being struck by a part that has not been adequately secured.” (OR-FACE 2012-18-1, Experienced Journeyman Machinist Killed While Operating an Engine Lathe, 2014.)

      Four investigated deaths, all the same event — something attached to a person touched something turning, and the machine did the rest:

      • Smoothing a part while it turned. A 69-year-old machinist with over 30 years’ experience “reached over the work piece to smooth out a radiused transition with emery cloth and a file in hand” and “his loose clothing (left arm sleeve) became entangled around the rotating work piece”. A co-worker 30 feet away heard “a strange ‘winding-up’ sound”. Of that same part, the shop foreman had said that “the rough surface could grab clothing or gloves”. (OR-FACE 2012-18-1.)
      • Stock sticking out the back of the spindle. A 52-year-old machinist was set up on a 103-inch steel bar: “Due to the length of the material, 24 inches were sticking out the back of the lathe, unguarded, and held in place with a clamping device that rotates as the lathe rotates.” He reached across the running machine and “the sleeve of his shirt became entangled”. (Kentucky FACE 21KY002, 2021.)
      • A burr on the end of the bar. A lathe operator in his twenties had a 1 7/8-inch stub of 1-inch bar standing past the tailstock. “The right pocket of his shirt was caught by the rotating tailstock burr. His shirt wrapped around the stock and tightened at the decedent’s neck and chest.” The listed contributing factor is “walking to and/or reaching over unguarded rotating bar stock”. OSHA makes the same point in general: the danger “increases when projections such as set screws, bolts, nicks, abrasions, and projecting keys… are exposed on rotating parts.” (Michigan FACE 14MI034, 2014; OSHA Machine Guarding eTool.)
      • A drill press. “As Employee #1 reached into the unguarded point of operation, his shirt sleeve or gloves became entangled in the drill bit. Employee #1 was pulled toward the machine, entangling Employee #1’s long hair. The drill press continued to spin, completely pulling Employee #1 into the operating area.” She died of her injuries. The same report records that the spindle “had speeds that ranged from 45 to 1115 rotations per minute”. (OSHA accident 114097.015, 20 February 2019.)

      Why abrasive cloth keeps appearing. The UK Health and Safety Executive publishes a sheet on this one task: “Every year there are serious accidents involving the use of emery cloth on metalworking lathes. These accidents result in serious injuries such as broken bones, dislocations, lacerations, amputations and occasionally death.” The mechanism it names is the one above: “Accidents occur when hand-held emery cloth is entangled in the rotating parts of the machine or where the emery cloth is snagged on the rotating component dragging the operator into the danger zone.” Its own rules are that emery cloth “should NEVER be applied directly by hand on manual metalworking lathes”, and that gloves “increase the risk of entanglement and” are “never acceptable near rotating parts of machinery”. (HSE Engineering Information Sheet No 2, rev 1, 2015 — that is HSE’s guidance; ask what the procedure is in the shop you are standing in.)

      And the drill press is not the exception it looks like. OSHA’s own drill-press training script lists, among the ways accidents happen, “getting dangling jewelry, loose clothing, or hair caught in the drill chuck (rotational hazard)”, and states: “The primary hazards of drill presses are contact at the point of operation and rotational hazards. An operator can risk serious hand injury when working too close to the drilling area, wearing gloves, loose clothing, loose hair, or jewelry.”

      Back to reference 8

    9. Safety/Universal Rules/Machine Hazards and Housekeeping

      Addendum 9. Why belts and chains count as rotating, not pinching

      OSHA sorts machine hazards by the motion that causes them, and “pinch point” is the vocabulary it attaches to parts that travel, not to parts that turn. From Concepts and Techniques of Machine Safeguarding (OSHA 3067):

      • Reciprocating motion — “Reciprocating motions may be hazardous because, during the back-and-forth or up-and-down motion, a worker may be struck by or caught between a moving and a stationary part.”
      • Transverse motion, which means movement in a straight continuous line — “Transverse motion (movement in a straight, continuous line) creates a hazard because a worker may be struck or caught in a pinch or shear point by the moving part.”

      A belt on a pulley is a rotating hazard that draws material in; a table running up against a column is a moving hazard that closes on it. Both can take a hand, and the vocabulary is worth keeping straight because the two do not have the same tell. You avoid the first by giving it nothing to grip. You avoid the second by knowing where the gap is going.

      Back to reference 9

    10. Safety/Universal Rules/Machine Hazards and Housekeeping

      Addendum 10. Why the rule has no exceptions in it

      Guarding is not a local preference. 29 CFR 1910.212(a)(1) — quoted already in Rotating machinery above for its definition of a nip point — is a guarding requirement first: one or more methods of machine guarding shall be provided to protect the operator and other employees from hazards including those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks.

      The reason a rule like this is written without exceptions is that the exceptions are exactly where people get hurt. A guard comes off for a legitimate setup, the setup takes longer than expected, somebody else walks up to a machine that looks normal and is not. The standard's own answer to “but this task genuinely needs the guard off” is not a more careful operator — it is Lockout/Tagout, the next card on this page, which is a procedure rather than a permission.

      Back to reference 10

    11. Safety/Universal Rules/Machine Hazards and Housekeeping

      Addendum 11. What the standard actually covers

      29 CFR 1910.147(a)(1)(i): “This standard covers the servicing and maintenance of machines and equipment in which the unexpected energization or start up of the machines or equipment, or release of stored energy could cause injury to employees.”

      Two things are worth reading twice. Unexpected is the whole point — the hazard is not that the machine runs, it is that it runs while someone has a hand inside it. And stored energy is named alongside energization, because a machine that has been switched off and unplugged can still contain everything it needs to move once.

      “Servicing and maintenance” is much broader than it sounds. The standard defines it as “constructing, installing, setting up, adjusting, inspecting, modifying, and maintaining and/or servicing machines or equipment”, and adds: “These activities include lubrication, cleaning or unjamming of machines or equipment and making adjustments or tool changes, where the employee may be exposed to the unexpected energization or startup of the equipment or release of hazardous energy.” Setting up, clearing a jam and changing a tool are all on that list.

      Stored energy gets its own requirement — 1910.147(d)(5)(i): “Following the application of lockout or tagout devices to energy isolating devices, all potentially hazardous stored or residual energy shall be relieved, disconnected, restrained, and otherwise rendered safe.” The lock comes first, and then the energy already in the machine is dealt with. Both, in that order.

      Back to reference 11

    12. Safety/Universal Rules/Machine Hazards and Housekeeping

      Addendum 12. Why the chuck key rule is worded as a grip and not as a reminder

      A key left in a chuck is launched the instant the machine starts. Written as “remember to remove the key” the rule depends on you remembering at the one moment you are busy with something else; written as the key never leaves your hand there is nothing to remember, because a key that is still in the chuck is still in your hand and you cannot start the machine.

      Do not let a spring be the thing that saves you. Some chuck keys are spring-loaded and eject themselves when you let go — ours are, on the lathe. Not all keys are, and our Jacobs chuck keys are not. So the habit has to be the same on every machine, or it is a habit that works until you walk up to a different chuck.

      A drill-press chuck key is lighter than a lathe chuck key and carries far less energy. It is still dangerous: it is in the list of things that become projectiles in Rotating machinery above, and “less mass” is not the same as “will not hurt you” when it leaves a spinning chuck at the distance you are standing.

      Back to reference 12

    13. Safety/Universal Rules/Fire Safety

      Addendum 13. Why dry sand is on the list, and why it is probably not on yours

      Sand does work. The Aluminum Association’s Guidelines for Handling Aluminum Fines (F-1) lists fine dry sand, “preferably finer than 20 mesh,” next to approved dry powders as effective for isolating an aluminum fines fire. It also says what has to be true first.

      • Dry. F-1 says dry sand. Damp sand is water, and water “will react with the aluminum fines to form flammable hydrogen gas.”
      • Already in the room. “A plentiful supply should be easily available in the operating area and stored in covered bins or drums.” Sand fetched after the fire starts is not that.
      • With the right tool waiting beside it. “Long handled shovels should be available at each bin or drum, and should be constructed of non-sparking metal.”
      • Laid, not thrown. The shovels “lay the sand or powder around the edge or perimeter of the fire.” You are walling it in. Anything thrown at the pile raises the dust cloud that is the actual explosion.
      • Decided before it started, by someone senior. “Qualified supervisory personnel should decide in advance whether it is better to attempt to fight the fire or to withdraw to a safe location and allow it to burn itself out.”

      Those are preconditions, not tips. If you cannot point at the covered sand bin and the non-sparking shovel beside it right now, you do not have this option — and the call to fight it was never yours to make on the spot. Alarm, evacuate, report.

      Back to reference 13

    14. Engineering Graphics and CAD/Reading Drawings/The Alphabet of Lines

      Addendum 14. Why context matters more than one dash

      Short center marks may look different from long axes, and reduced drawings can make small gaps hard to see. Use a circle, an axis in another view, a section label, or an attached note to confirm the reading. If the supplied drawing is illegible, obtain a readable copy.

      The overlap examples agree with NPTEL's line-precedence explanation. For historical examples of the line families, see the NASA GSFC drawing manual (1994), §3.2.3. These are reading examples, not a replacement for the drafting standard specified on a job.

      Back to reference 14

    15. Engineering Graphics and CAD/Reading Drawings/Orthographic Projection and the Glass Box

      Addendum 15. Why one view can hide an entire change in shape

      Looking from the front collapses depth. A shallow block and a deep block can have identical front outlines. Looking down on them separates those possibilities. Even three matching outside outlines do not prove that internal holes or recesses are identical; hidden lines, sections, dimensions, and notes still matter.

      NPTEL's projection-method lesson and Autodesk's projection-angle explanation provide another way to compare the conventions.

      Back to reference 15

    16. Engineering Graphics and CAD/Reading Drawings/Choosing Drawing Views

      Addendum 16. Why more pictures do not automatically mean more information

      Repeated information takes space and creates more places for a revision to disagree. A useful additional view makes something clearer: shape, depth, location, or access to a dimension. A pictorial can help orientation, but it does not automatically replace the views and callouts needed to define the part.

      The historical NASA GSFC manual (1994), §3.1 explicitly permits one or two views when they completely define an object. Its §3.5 describes sections, auxiliary views, and details. This is a useful design principle, not a claim that that manual governs every drawing.

      Back to reference 16

    17. Engineering Graphics and CAD/Reading Drawings/First-Angle and Third-Angle Projection

      Addendum 17. Use the glass box to explain the swap

      In third-angle projection, the viewing plane is between the observer and the object. In first-angle projection, the object is between the observer and the viewing plane. Unfolding those planes places the named views on different sides of the front view.

      The angle names refer to projection quadrants. They do not mean rotating the part by one degree or three degrees, and they do not specify the number of views.

      Compare the primary teaching diagrams in NPTEL's first- and third-angle lesson. Autodesk's drawing documentation also explains how the selected convention controls projected-view placement.

      Back to reference 17

    18. Engineering Graphics and CAD/Reading Drawings/First-Angle and Third-Angle Projection

      Addendum 18. A documented U.S. example, with its scope

      The NASA Goddard Engineering Drawing Standards Manual (1994), §3.1, printed p. 25 states: Third-angle orthographic projection shall be used for mechanical engineering drawings. That is a requirement in that manual, not proof that every U.S. drawing uses third-angle. Autodesk's Fusion documentation gives a current software example: its ASME drawing setting uses third-angle projection. Bricsys's projection-type reference likewise identifies third-angle with U.S. practice.

      Back to reference 18

    19. Engineering Graphics and CAD/Reading Drawings/Pictorial Sketching

      Addendum 19. Isometric drawing and isometric projection use different scales

      An ordinary isometric drawing lays out axis-parallel lengths at the chosen drawing scale. A geometrically projected isometric view foreshortens all three axes equally. Do not mix an isometric projection scale with ordinary drawing lengths in one sketch. The angle of a drawn edge on the paper is not generally its angle on the part.

      Back to reference 19

    20. Engineering Graphics and CAD/Reading Drawings/Visualizing Parts from Multiview Drawings

      Addendum 20. One drawn line can represent several boundaries

      The edge view of a surface can coincide with the outline of another surface. A line is therefore not a unique surface label. Match its endpoints and the surfaces meeting there using another view. The colored areas and heavy highlighted segments here are teaching aids, not extra physical edges.

      Back to reference 20

    21. Engineering Graphics and CAD/Reading Drawings/Section Views

      Addendum 21. How the explorer decides what is hatched, and its sources

      Each part is built from boxes and round features with vertical axes. The explorer cuts that solid exactly along the plane: the cut face shown on the 3D part and the hatching in SECTION A–A come from the same computed region, and holes inside it remain gaps. The view then shows the first surface you meet looking in the arrow direction. A line is drawn where that surface changes, and where the cut face meets a surface beyond the plane. In an offset section, the cut faces at the two legs are drawn as one face, with no line at the jog. A half section shows the outside on one side of the center line and the section on the other.

      The conventions follow the U.S. Navy training course Blueprint Reading and Sketching, NAVEDTRA 14040, chapter 3, “Section Views” and its full, offset and half sections (pages 3-6 and 3-7), and Linn-Benton Community College’s open textbook Basic Blueprint Reading, “Sectional Views” (CC BY 4.0). For formal drawings, the edition of ASME Y14.3, Orthographic and Pictorial Views invoked by the drawing governs; the explorer is a reading exercise, not a statement of that standard.

      Back to reference 21

    22. Engineering Graphics and CAD/Reading Drawings/Section Views

      Addendum 22. Drawing standards and scope

      These are introductory conventions, not clause quotations. The current edition of ASME Y14.3 and related drawing standards governs formal work, subject to the edition invoked by the drawing or contract. Consult that edition for exceptions and exact line requirements. Do not identify a material solely from generic diagonal hatching.

      Back to reference 22

    23. Engineering Graphics and CAD/Reading Drawings/Auxiliary and Detail Views

      Addendum 24. When one auxiliary view is not enough

      An oblique face is inclined to all three principal projection planes. It is not seen on edge in any of them. An initial auxiliary view can establish an edge view, followed by a secondary auxiliary view showing true shape. That two-stage construction is different from the primary construction below.

      Back to reference 24

    24. Engineering Graphics and CAD/Reading Drawings/Auxiliary and Detail Views

      Addendum 25. Vendor help and dimensioning references

      See SOLIDWORKS derived drawing views, Creating an Auxiliary View (2025), and Break View. Onshape documents Auxiliary view, Detail view, and Break view.

      For formal conventions, consult the current ASME Y14.3 and related standards, using the edition invoked by the drawing or contract. These introductory explanations do not quote clauses. Continue through the Engineering Graphics and CAD collection for dimensioning topics.

      Back to reference 25

    25. Engineering Graphics and CAD/Dimensioning/Dimension Anatomy and Placement

      Addendum 26. Which parts are standards, and which are layout guides?

      ASME Y14.5 governs dimensioning conventions; its spacing guidance allows for legibility and reproduction. The current edition governs new ASME work unless the drawing or contract specifies another edition. ASME currently lists Y14.5-2018 (R2024). These pages explain conventions in plain words rather than reproducing the standard. For an existing drawing, read its stated standard and revision.

      Back to reference 26

    26. Engineering Graphics and CAD/Dimensioning/Dimension Anatomy and Placement

      Addendum 27. Why older drawings may look different

      Aligned text rotates with the dimension line. You may meet it on older drawings and in other drafting systems. “Old” and “new” alone are not enough to identify the applicable rule. These examples use the ordinary ASME orthographic convention; specialized coordinate dimensioning has additional presentation rules.

      Back to reference 27

    27. Engineering Graphics and CAD/Dimensioning/Choosing Dimensions

      Addendum 28. Why nominal arithmetic is not enough

      At the nominal values a closed chain may add up perfectly. Real parts vary within permitted limits, so the extra requirement can conflict with otherwise acceptable sizes. Changing one value also risks leaving its duplicate unchanged. The theory belongs in Tolerances and Fits.

      Back to reference 28

    28. Engineering Graphics and CAD/Dimensioning/Hole and Feature Callouts

      Addendum 29. Reading old and new symbol styles

      Legacy notes may say .30 DIA, .55 DP, C'BORE, C'SINK or SP FACE. Modern symbol notation moves that meaning into the symbols shown above. A through hole may be clear from the drawing without THRU, but an isolated diameter value does not prove a through condition. Read the views and notes together.

      Use the standard and edition named on the drawing. The current ASME edition governs new ASME work unless another edition is specified; the ASME catalog lists Y14.5-2018 (R2024). A reference sheet headed “current 2009” is historical, not evidence of today’s edition. Surface finish requirements are a separate language: see Surface Texture and Finish.

      Back to reference 29

    29. Engineering Graphics and CAD/Reading Drawings/Engineering Graphics in the Design Process

      Addendum 30. Why the process is a loop

      A model can reveal a space conflict that was hard to see in a sketch. A prototype can reveal a behavior that the model did not predict. These findings can send the team back to the geometry or even to the original concept. Sketches remain useful during refinement; drawings can be drafted before the design is final.

      Back to reference 30

    30. Engineering Graphics and CAD/Reading Drawings/Engineering Graphics in the Design Process

      Addendum 31. Does every design require a separate drawing?

      Some workflows communicate requirements through an annotated model and associated data. Others use drawings as the controlling documents. Follow the agreed deliverables and identify which information governs. A plain shaded model does not automatically communicate material, tolerances, or approval status.

      Back to reference 31

    31. Engineering Graphics and CAD/CAD Modeling/CAD Files and Documents

      Addendum 36. Why this lab does not imitate a folder copy

      A plain folder copy can omit a component stored elsewhere, but real reference resolution is more complicated than matching visible filenames. This local in-memory lesson predicts a declared graph only. It does not claim that copying these names would repair a real design, and it does not model Onshape documents, cloud permissions, or PDM-managed identities.

      Back to reference 36

    32. Engineering Graphics and CAD/CAD Modeling/CAD Model Views and Checks

      Addendum 37. Viewing direction is separate from drawing layout

      A standard view tells you where you look from. First-angle or third-angle projection tells you where that view belongs on a drawing sheet. Explore the geometry in Orthographic Projection and the Glass Box. An angled model view is useful for recognizing shape but is not a substitute for dimensions.

      Back to reference 37

    33. Engineering Graphics and CAD/CAD Modeling/Sketch Entities and Planes

      Addendum 43. Sketch placement in Onshape

      Onshape creates sketches in a Part Studio and lets you choose a plane, a planar part face, or a mate connector that supplies a coordinate system. This page uses ordinary planes and faces. See Onshape: Sketch Basics.

      Back to reference 43

    34. Engineering Graphics and CAD/CAD Modeling/Sketch Entities and Planes

      Addendum 44. Find the tools by their software names

      Onshape names include Line, Corner rectangle, Center point rectangle, Center point circle, 3 point circle, Tangent arc, 3 point arc, Spline, Point, and Construction. Its Slot tool builds around selected sketch curves. See Sketch Tools and Slot. These names describe ways to create geometry, not different rules for constraining it.

      Back to reference 44

    35. Engineering Graphics and CAD/CAD Modeling/Fully Defined Sketches and Design Intent

      Addendum 51. Why subtracting one per relation gives wrong answers

      Coinciding a free point with a fixed point supplies two coordinate conditions. Putting a free point on a fixed line supplies only one. A repeated rule may supply no new independent condition. These counts assume ordinary, nondegenerate geometry: nonzero line lengths and positive radii. At special configurations, independent equations and usable motion require more care; do not assign a universal DOF reduction to each icon.

      Back to reference 51

    36. Engineering Graphics and CAD/CAD Modeling/Fully Defined Sketches and Design Intent

      Addendum 54. Redundancy is not the same as contradiction

      A repeated condition may agree mathematically yet be rejected as a second driving control. Some redundant geometric relations are tolerated: SOLIDWORKS documents a redundant perpendicular relation that leaves a sketch fully defined. Do not assume that every extra icon causes an error. See SOLIDWORKS: FAQ Sketch Relations and Onshape: Working with Constraints.

      Back to reference 54

    37. Engineering Graphics and CAD/CAD Modeling/Feature-based Modeling

      Addendum 55. Why a small edit can break a later feature

      A face or edge can disappear when the shape changes. A sketch attached to that face, or a fillet attached to that edge, then has a missing reference. Repair the first failed feature before chasing errors farther down the tree. Reordering is constrained by dependencies: a feature cannot use geometry that has not yet been created.

      Back to reference 55

    38. Engineering Graphics and CAD/CAD Modeling/Feature-based Modeling

      Addendum 57. Fewest features is not always the best model

      A single complicated sketch can hide many unrelated decisions. Several named features may be easier to edit. Count features only after stating which operations are allowed and what the model must do when changed. A feature tree is also not a manufacturing operation sheet: a CAD cut does not specify tooling or setups.

      Back to reference 57

    39. Engineering Graphics and CAD/CAD Modeling/Extrude and Revolve

      Addendum 59. Closed profiles, thin features, and surfaces

      Closed regions are the simplest starting point for solids. Open sketches can be used with thin-feature or surface options, but those are different constructions: a surface has no solid volume, while a thin feature adds a wall thickness. Check the result type before accepting the preview. See Onshape: Extrude.

      Back to reference 59

    40. Engineering Graphics and CAD/CAD Modeling/Extrude and Revolve

      Addendum 61. Check overlap and axis selection before adding complexity

      A section that crosses the axis, overlaps itself during rotation, or creates zero-thickness contact can fail. Simplify the section, verify its closure and axis, and inspect a small-angle preview. For the command entry points see SOLIDWORKS: Sketching with Extruded or Revolved Bosses/Bases. A turned part may suggest a revolve, but CAD history does not specify a lathe process; see Lathe Operations.

      Back to reference 61

    41. Engineering Graphics and CAD/CAD Modeling/Sweeps and Lofts

      Addendum 62. More profiles do not automatically make a better surface

      Extra sections and guides can introduce unwanted waves or conflicting conditions. Start with the fewest that describe the intended shape, then add a control for a specific problem. Profile and guide rules vary with solid, surface, and thin options. See Onshape: Loft and SOLIDWORKS: Description of Sketch Relations.

      Back to reference 62

    42. Engineering Graphics and CAD/CAD Modeling/Patterns, Mirror, and Applied Features

      Addendum 63. Copied geometry and recalculated end conditions can differ

      Onshape feature patterns have a Reapply features option for regenerating the seed's dependencies and end conditions at each instance. A seed that ends at a sloping face may need different geometry at each copy. Do not assume every pattern automatically recalculates that boundary. See Linear Pattern and Circular Pattern.

      Back to reference 63

    43. Engineering Graphics and CAD/Assemblies/Assembly Files and Mates

      Addendum 65. Definitions, instances, and design changes

      Changing a shared part definition can update several instances. Moving one instance in an assembly changes its placement, not the shape of every copy. A configuration can select a particular variant of a component; record the intended variant when sharing or drawing it.

      Onshape: Sharing and Collaboration explains document access and permissions.

      Back to reference 65

    44. Engineering Graphics and CAD/Assemblies/Assembly Files and Mates

      Addendum 66. Vendor help for renaming and sharing

      SOLIDWORKS: Renaming Components distinguishes display names from file names and explains updating references in closed documents. Saving an open assembly alone does not automatically repair every closed drawing. Availability differs for platform-connected installations.

      SOLIDWORKS: Pack and Go Overview describes collecting related files into a folder or ZIP. Use your installed edition's help for the exact controls.

      Back to reference 66

    45. Engineering Graphics and CAD/Assemblies/Assembly Files and Mates

      Addendum 68. Why subtracting one DOF per mate gives the wrong answer

      For one free rigid part relative to a grounded part, a planar-face coincident mate leaves three DOF. A cylindrical-axis concentric mate leaves two. Adding a shoulder-face coincident mate perpendicular to that axis removes axial sliding and leaves one rotation. A redundant mate may remove no new freedom. Count the independent motions that survive each step.

      See SOLIDWORKS: Types of Mates for supported selections. These geometric names are not a one-to-one map to Onshape commands.

      Back to reference 68

    46. Engineering Graphics and CAD/Assemblies/Assembly Files and Mates

      Addendum 70. What makes a feature top-down?

      SOLIDWORKS: Top-Down Design explains how layout or other-component geometry controls a feature and creates external references. Merely editing a part while an assembly is visible does not by itself establish that dependency.

      Back to reference 70

    47. Engineering Graphics and CAD/Assemblies/Checking CAD Assemblies

      Addendum 73. A joint preview is not always a full-assembly test

      Onshape: Mates distinguishes the mate-dialog preview, which can ignore other mates, from assembly animation. Use a whole-assembly check to assess the connected mechanism.

      Back to reference 73

    48. Engineering Graphics and CAD/CAD Modeling/CAD Certification Preparation

      Addendum 77. Why matching mass does not prove the shape is right

      Different shapes can have the same volume and density, and therefore the same mass. A missing cut and extra material removed elsewhere can cancel numerically. Treat mass as one independent check alongside dimensions, feature locations, and drawing views.

      Back to reference 77

    49. Materials and Manufacturing Processes/Foundations/Additive Manufacturing Process Families

      Addendum 78. Vocabulary, brand attribution and source scope

      ISO/ASTM 52900:2021 is the current fundamentals-and-vocabulary standard and describes additive shaping as successive addition of material. Its public abstract does not reproduce the full family list. The family structure and readable mechanisms here are checked against the NIST AM technology overview and the seven-family discussion in ORNL's Additive Manufacturing Design Guidelines. Stratasys's legal terms identify FDM as a registered trademark and PolyJet as a trademark; its PolyJet technology page documents the bounded photopolymer-droplet, UV-cure and support example used here. This page paraphrases sources and uses original graphics rather than copied standard or vendor art.

      Back to reference 78

    50. Materials and Manufacturing Processes/Foundations/Powder Bed Fusion in Polymers and Metals

      Addendum 80. Why the support statement is qualified

      Ohio State's laser-PBF research summary explains support structures used to anchor overhangs and address thermally induced distortion in that context. A current Colibrium EB-PBF example documents process strategies that reduce or eliminate traditional supports for some applications. The exception is why this page states a case rather than an absolute.

      Back to reference 80

    51. Engineering Graphics and CAD/Digital Fabrication/3D Printing from CAD

      Addendum 81. STL and 3MF carry different information

      STL represents the surface with triangles and does not record a unit of length. A 3MF file can carry units and multiple objects; a slicer's 3MF project can also carry settings. Support for those extra settings varies between applications. Neither filename alone proves a job is ready for your printer. Prusa documents saving projects as 3MF and its supported file formats.

      Back to reference 81

    52. Engineering Graphics and CAD/Digital Fabrication/3D Printing from CAD

      Addendum 82. Why more infill does not solve every strength problem

      Material near the outside can be especially useful when resisting bending. Infill also supports top surfaces and can help resist compression. The useful balance depends on the load and shape. Prusa's infill guidance discusses these different roles.

      Back to reference 82

    53. Engineering Graphics and CAD/Digital Fabrication/3D Printing from CAD

      Addendum 83. Where the threshold and the load rule come from

      PrusaSlicer's overhang threshold is measured the same way as here: Prusa's support material guide calls it "the most horizontal slope (measured from the horizontal plane) that you can print without support material." Prusa's modeling guide says printers can cleanly print overhangs at "an angle between 45 and 60 degrees, depending on your nozzle diameter and settings," and warns that a fillet facing the bed creates a steep overhang. That is why 45° is only a starting value here.

      Ahn and colleagues measured FDM ABS specimens and found that strength depends on the direction of the deposited roads; their first build rule is to "build parts such that tensile loads will be carried axially along the fibers" (S.-H. Ahn et al., Anisotropic material properties of fused deposition modeling ABS, Rapid Prototyping Journal 8(4), 2002). The tool shows only the direction; it gives no strength values.

      The build-direction convention follows ISO/ASTM 52900: for planar layer-by-layer processes, the positive z-direction runs normal to the layers, from the first layer to later ones.

      Back to reference 83

    54. Engineering Graphics and CAD/Digital Fabrication/Laser Cutting and Engraving from CAD

      Addendum 84. Why a hairline is a workflow setting, not a cutting guarantee

      The teaching deck uses hairline strokes for vector cuts and strokes of at least 0.5 pt for raster content. Preserve those values only when the specified driver procedure calls for them. Stroke width alone does not establish cut depth, material suitability, or a safe setting.

      Back to reference 84

    55. Engineering Graphics and CAD/Digital Fabrication/Choosing a Fabrication Process

      Addendum 87. Why there is no universal minimum wall or perfect press-fit allowance

      Printer paths depend on nozzle and profile; laser edges depend on the sheet and setup. Material batches and finishing change dimensions too. A small test of the critical feature supplies evidence that a generic dimension cannot. Use Tolerances and Fits to distinguish the intended size from acceptable variation.

      Back to reference 87